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Stain Protection in Performance Apparel: Striking a Balance Between Functionality and Sustainability

July 2017 | 42 pages | ID: S1F93613212EN
Textiles Intelligence Ltd

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Stain protection is a key functional feature of performance apparel—especially medical clothing and industrial workwear where it is important to prevent spills which could potentially cause harm. However, stain resistance is also in demand for everyday wear. Stain repellent treatments minimise the need to launder and dry clean garments, and a combination of stain resistance, wrinkle resistance and anti-odour treatments helps to keep clothes looking fresher for longer. But several stain repellent treatments are based on fluorocarbons—whose manufacture can result in the generation of chemicals which may have adverse effects on the environment and on human health. This has prompted several companies to invest in innovation and the development of treatments which are environmentally sustainable without compromising on performance. This report provides a wealth of information on stain repellent treatments, applications of stain repellent clothing, and developments in stain protection technologies. The report also features information on: the market for stain repellent clothing; the properties of stain repellent materials; the benefits of stain protection; methods used to achieve stain repellency; materials and technologies used for stain protection in textiles; innovations in stain repellent clothing; and the outlook for the stain protection market.
SUMMARY

INTRODUCTION

MARKET FOR STAIN REPELLENT CLOTHING APPLICATIONS OF STAIN REPELLENT CLOTHING BENEFITS OF STAIN PROTECTION

Preservation of garment aesthetics
Prolongation of the life of a garment
Contribution to environmental sustainability
Saving time

PROPERTIES OF STAIN PROTECTION MATERIALS

Hydrophobicity
Superhydrophobicity
Oleophobicity
Superamphiphobicity

DEVELOPMENT OF STAIN PROTECTION TECHNOLOGY

Influence of models in nature on the development of stain protection technologies

STAIN PROTECTION TECHNOLOGIES

Stain release treatments
Stain repellency
Combination of stain release and stain repellency

METHODS USED TO ACHIEVE STAIN REPELLENCY

Chemical modification: materials and methods used
Surface modification: methods and materials used

FLUOROCARBON-BASED FINISHES

Structure and properties of fluorocarbons
Stain protection in performance apparel

EFFECTS OF FLUOROCARBONS AND THE PROCESSES USED TO PRODUCE THEM ON HEALTH AND THE ENVIRONMENT

Guidelines on the production and use of fluorinated chemicals
US Environmental Protection Agency (EPA) 2010/15 PFOA Stewardship Program
EU Directive 2006/122/EC on the use of perfluorooctane sulphonate (PFOS)
The Madrid Statement regarding fluorinated compounds and the FluoroCouncil’s response
Role of the Zero Discharge of Hazardous Chemicals (ZDHC) Programme
The positions of manufacturers and other suppliers on the use of perfluorinated compounds (PFCs) and perfluorooctanoic acid (PFOA)

METHODS FOR TESTING THE STAIN PROTECTION PROPERTIES OF FABRICS

AATCC TM22-2014, Water Repellency: Spray Test
AATCC TM79-2014, Absorbency of Textiles
AATCC TM118-2013, Oil Repellency: Hydrocarbon Resistance Test
AATCC TM130-2015, Soil Release: Oily Stain Release Method
AATCC TM193-2012, Aqueous Liquid Repellency: Water/Alcohol Solution Resistance Test

MATERIALS AND TECHNOLOGIES USED FOR STAIN PROTECTION IN TEXTILES

Albert-Ludwig-Universit?t Freiberg (university of Freiburg): self-repairing material
Chemours: Teflon
Teflon EcoElite
Columbia Sportswear: Omni-Shield
Dropel Fabrics: DropelTech
Harvard John A Paulson School of Engineering and Applied Sciences (SEAS) and the Wyss
Institute for Biologically Inspired Engineering at Harvard University: slippery liquid infused porous surfaces
HeiQ: HeiQ Eco Dry
Institute of Textiles and Clothing (ITC) at The Hong Kong Polytechnic University: fabric modelled on the microstructures of aquatic bird feathers
MIT: superhydrophobic material modelled on nasturtium leaves and morpho butterfly wings
Nanotex: Aquapel
Nanotex: Releases Stains
Nanotex: Resists Spills
Nanotex: Resists Spills & Releases Stains
POSTECH: environmentally friendly superhydrophobic coating made with salt particles
RMIT University: textile which degrades organic matter when exposed to light
Stain protection in performance apparel
Schoeller: 3XDRY Bio and ecorepel Bio
Schoeller: NanoSphere
University of Michigan: durable, spray-on coating with self-healing and superhydrophobic properties
W L Gore & Associates (Gore): fabrics with durable water repellent (DWR) treatments which are free from perfluorinated compounds (PFCs)

INNOVATIONS IN STAIN REPELLENT CLOTHING

Ably Apparel: Ably
Labfresh: shirts with stain repellent, anti-odour and anti-wrinkle properties
ODO: jeans which are resistant to odours and repel stains
Old Navy: Stay White jeans
Threadsmiths: the Cavalier
Vardama: stain repellent men’s wear

OUTLOOK

APPENDIX: CLASSIFICATION OF STAINS, STAIN PROTECTION CHARACTERISTICS OF DIFFERENT FIBRE TYPES, AND SURFACE FREE ENERGY OF SOLIDS AND SURFACE TENSION OF LIQUIDS

LIST OF TABLES

Table 1: Versions of Teflon fabric protector and their properties, 2017
Table 2: Classification of stains
Table 3: Stain protection characteristics of different fibre types
Table 4: Surface free energy of solids and surface tension of liquids

LIST OF FIGURES

Figure 1: Water beading up on a fabric surface
Figure 2: Water droplets on the leaf surface of Lady’s Mantle
Figure 3: Fabric treated with 3XDRY Bio
Figure 4: Fabric treated with ecorepel Bio
Figure 5: NanoSphere
Figure 6: Untreated surface
Figure 7: Old Navy Stay White jeans


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