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Analyzing the Global Market for Wind Turbine Gearboxes

September 2015 | 155 pages | ID: ACBF3FB2994EN
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The primary function of the gearbox in a wind turbine is to connect the blades to the turbine, which combined with a generator generates electricity from wind power. Gearboxes also allow the generator's internal shaft to rotate 50 to 250 times per rotation of the turbine blades. This provides an advantage of low noise levels combined with high efficiency.

As the global wind energy industry has been growing substantially in recent years, so has there been a rise in the gearbox market. Gearbox production has been increasing steadily over the years and it is expected that at the end of 2014 the annual production of gearboxes amounted to over 35 GW.

Gearboxes is one of the costliest part of the wind turbine and makes up for almost 15% of the overall wind turbine cost. However, the price of gearboxes is expected to decrease in the coming years.

Players that dominate the global wind turbine gearbox market include China High Speed Transmission, Bosch Rexroth, ZF Wind Power Antwerpen, Moventas and many others.

Aruvian Research analyzes the global market for gearboxes used in wind turbines in this research report Analyzing the Global Market for Wind Turbine Gearboxes. The report is divided into 5 sections. Section 1 analyzes the global wind power industry through an analysis of the global wind energy industry by market profile, industry statistics, market analysis by regions, wind power in the European Union and an analysis of the global offshore wind market.

Section 1 also looks at wind power technology like types of turbines, wind power technology, power generation from wind, globalization impacting the wind turbine market, turbine cost and size, lifetime of a turbine and many other turbine related factors are analyzed.

Section 2 of the report analyzes the global wind turbine industry through components of wind turbines, global installations of wind turbines, market size, cost of turbines, average turbine size and a market share analysis.

Section 3 analyzes the global market for wind turbine gearboxes. The market is analyzed through an overview of gearboxes, what is the use of a gearbox in a wind turbine, reliability issues with gearboxes and the emergence of gearless or Direct Drive wind turbines.

The market for wind turbine gearboxes is also analyzed through an industry overview, industry size, production statistics of gearboxes, cost of wind turbines gearboxes and a market share analysis.

Industry trends and competition in the market are analyzed as well.

Section 4 of the report looks at the major manufacturers of gearboxes for wind turbines such as Enercon, Gamesa, Winergy, China High Speed Transmission Equipment Group and many others. In total, 21 major industry players are profiled in the report Analyzing the Global Market for Wind Turbine Gearboxes.
EXECUTIVE SUMMARY

SECTION 1: GLOBAL WIND POWER INDUSTRY

A. INTRODUCTION TO WIND POWER

A.1 How do Wind Turbines Work?
A.2 Wind Power Technology
A.3 Power Generation from Wind

B. WIND POWER TECHNOLOGY

B.1 Introduction
B.2 Types of Turbines
B.3 Airborne Wind Turbine
B.4 Wind Turbine’s Power Output
B.5 Cost of a Wind Turbine
B.6 Turbine Size
B.7 Efficiency Factors
B.8 Offshore Wind Turbines
B.9 Lifetime of a Turbine
B.10 Globalization Impacting the Wind Turbine Market

C. ANALYZING THE GLOBAL WIND ENERGY INDUSTRY

C.1 Market Profile
C.2 Market Statistics
C.3 Market Analysis by Region
  C.3.1 Africa & the Middle East
  C.3.2 Asia
  C.3.3 Europe
  C.3.4 North America
  C.3.5 South & Latin America
  C.3.6 Pacific Region
C.4 Wind Power in the European Union (EU)
  C.4.1 Overview
  C.4.2 Offshore Wind Market
  C.4.3 Market Trends
  C.4.4 Regulatory Framework
C.5 Global Offshore Wind Market
  C.5.1 Overview
  C.5.2 Asia
  C.5.3 Europe
  C.5.4 United States

SECTION 2: GLOBAL WIND TURBINE INDUSTRY

A. Introduction to Wind Turbines
  A.1 Components of Wind Turbines
  A.2 Global Installations of Wind Turbines
  A.3 Market Size
  A.4 Cost of Turbines
  A.5 Average Turbine Size
  A.6 Market Share

SECTION 3: ANALYZING THE GLOBAL MARKET FOR WIND TURBINE GEARBOXES

A. INTRODUCTION

A.1 Overview of Gearboxes
A.2 Why is a Gearbox Used?
A.3 Reliability Issues with Gearboxes
A.4 Gearless Wind Turbines

B. MARKET FOR WIND TURBINE GEARBOXES

B.1 Industry Overview
B.2 Industry Size
B.3 Production of Gearboxes
B.4 Cost of Wind Turbine Gearboxes
B.5 Market Share Analysis

C. INDUSTRY TRENDS

D. COMPETITION IN THE INDUSTRY

SECTION 4: ANALYSIS OF MAJOR MANUFACTURERS OF WIND TURBINE GEARBOXES

A. ENERCON

A.1.1 Corporate Profile
A.1.2 Business Segment Analysis
A.1.3 Financial Analysis
A.1.4 SWOT Analysis

B. GAMESA CORPORACION TECNOLOGICA SA

B.1.1 Corporate Profile
B.1.2 Business Segment Analysis
B.1.3 Financial Analysis
B.1.4 SWOT Analysis

C. WINERGY AG

C.1.1 Corporate Profile
C.1.2 Business Segment Analysis
C.1.3 Financial Analysis
C.1.4 SWOT Analysis

D. BOSCH REXROTH

E. CHINA HIGH SPEED TRANSMISSION EQUIPMENT GROUP

F. CSIC (CHONGQING) HAIZHUANG WINDPOWER EQUIPMENT CO., LTD. (CSIC)

G. EMERGYA WIND TECHNOLOGIES B.V.

H. GUODIAN UNITED POWER TECHNOLOGY CO., LTD.

I. INOX WIND

J. ISHIBASHI MANUFACTURING CO., LTD.

K. LAGERWEY WIND BV

L. LEITWIND

M. MOVENTAS SANTASALO OY

N. NORTHERN POWER SYSTEMS

O. REGEN POWERTECH

P. RENK AG

Q. STX WINDPOWER BV

R. VENSYS ENERGY

S. XEMC WINDPOWER

T. XINJIANG GOLDWIND

U. ZF WIND POWER ANTWERPEN

SECTION 5: CONCLUSION

A. APPENDIX

B. GLOSSARY OF TERMS

LIST OF FIGURES

Figure 1: Power Curve for Wind Turbine
Figure 2: Energy Produced at Various Wind Speeds at Typical Wind Farm Site
Figure 3: Energy Produced at Various Wind Speeds at Typical Site
Figure 4: Capacity Factor in % of Rated Power
Figure 5: Aerodynamics of Wind Power
Figure 6: Components in a Simplified Wind Turbine
Figure 7: Airborne Wind Generator
Figure 8: Main Components of a Wind Turbine and their Share of the Overall Turbine Cost for a 5 MW Wind Turbine
Figure 9: Turbine Diameter Growth with Time
Figure 10: Growth in Size of Commercial Wind Turbine Designs
Figure 11: Development of the Average Wind Turbine Size Sold in Different Countries (in KW)
Figure 12: Increase in Turbine Prices from 2012 to 2014
Figure 13: Top 10 Cumulative Capacity as of Dec 2014
Figure 14: Top 10 New Installed Capacity Jan-Dec 2014
Figure 15: Global Annual Installed Wind Capacity 1997-2014
Figure 16: Global Cumulative Installed Wind Capacity 1997-2014
Figure 17: Annual Installed Capacity by Region 2006-2014
Figure 18: Share of New Wind Power Installations in the EU (in MW), 2014
Figure 19: Total Installed Capacity in the European Union (in MW), 2001-2014
Figure 20: Electricity Generating Installations in the EU (in GW), 2000-2014
Figure 21: Annual Offshore Wind Capacity Installations in Europe in 2014 (in MW)
Figure 22: Share of Wind Turbine Manufacturers’ at end of 2014 (in MW)
Figure 23: Components of a Wind Turbine
Figure 24: Global Annual Wind Power Installations (in GW), 2006-2015
Figure 25: Global Turbine Market Size (in USD Billion) & Average Turbine Cost (in USD per kW), 2006-2015
Figure 26: Average Capacity of a Wind Turbine, Offshore and Onshore Turbines (in MW), 2006-2020
Figure 27: Major Players in the Global Turbine Industry & their Market Share (%), 2014
Figure 28: Yearly Variation of Market Shares of Major Wine Turbine Suppliers (%), 2007-2014
Figure 29: View from Top of a Liberty Quantum Drive 2.5 MW Rated Power Wind Turbine Gearbox
Figure 30: Size of the Wind Turbine Gearbox Market (in USD Billion), 2006-2020
Figure 31: Yearly Production of Wind Turbine Gearboxes (in GW), 2006-2014
Figure 32: Cost of the Wind Turbine Gearboxes (in USD per kW), 2006-2020
Figure 33: Major Players in the Global Wind Turbine Gearbox Market & their Market Share (%), 2014
Figure 34: Major Players in the Global Wind Turbine Direct Drive Gearbox Market & their Market Share (%), 2014
Figure 35: REDULUS GPV Gearbox by Bosch Rexroth
Figure 36: Gearbox REDULUS GPV-D by Bosch Rexroth
Figure 37: General Layout for a Wind Turbine System
Figure 38: An Offshore Wind Farm
Figure 39: Overall Wind Farm Costs
Figure 40: Total Renewables Cost Envelope vs. Coal, Gas & Nuclear Cost
Figure 41: Combustion Emissions from Electricity Generation 2005-2050
Figure 42: Low Emission Generation Requirements

LIST OF TABLES

Table 1: Four Optional Installation Systems for Offshore Wind Power
Table 2: Global Installed Wind Power Capacity (MW) by Regions, 2013-2014
Table 3: Upcoming Offshore Wind Power Projects in Japan
Table 4: Wind Farms and Turbines Connected to the Grid at end of 2014 in Europe
Table 5: Global Annual Wind Power Installations (in GW), 2006-2015
Table 6: Global Turbine Market Size (in USD Billion) & Average Turbine Cost (in USD per kW), 2006-2015
Table 7: Average Capacity of a Wind Turbine, Offshore and Onshore Turbines (in MW), 2006-2020
Table 8: Yearly Variation of Market Shares of Major Wine Turbine Suppliers (%), 2007-2014
Table 9: Size of the Wind Turbine Gearbox Market (in USD Billion), 2006-2020
Table 10: Yearly Production of Wind Turbine Gearboxes (in GW), 2006-2014
Table 11: Cost of the Wind Turbine Gearboxes (in USD per kW), 2006-2020
Table 12: Major Players in the Global Wind Turbine Gearbox Market & their Market Share (%), 2014
Table 13: Direct Drive Wind Turbine Gearbox Manufacturers
Table 14: Major Turbines Developed by Enercon


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