Ultra Low Power Energy Harvesting for Wireless Switches and Wireless Sensor Networking - Types, Applications, New Developments, Industry Structure and Global Markets

June 2010 | 170 pages | ID: U93FD298D59EN
Innovative Research & Products, Inc

Abstracts

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Ultra-low power energy harvesters, or micro energy scavengers, are small electromechanical devices which harvest ambient energy and convert it into electricity. Energy scavengers can harvest different types of energies. Solar energy can be harvested with photovoltaic solar cells, thermal energy can be harvested with thermoelectric generators, mechanical energy can be harvested with piezoelectric, electromagnetic or electrostatic converters, and finally, electromagnetic energy can be harvested through RF resonators.

Energy harvesting and power management integrated circuits (ICs) are in a position to enable the commercial rollout of the next generation of low power electronic devices and systems. Low power devices are being deployed for wireless as well as wired systems, such as mesh networks, sensor and control systems, and micro-electromechanical systems (MEMS). Applications include home automation, building automation, industrial process/automated meter reading, medical, military, automotive tire pressure sensors, radio frequency identification (RFID) and others.

Battery maintenance and replacement are often cited as the biggest reason to use energy harvesting. The first markets for these new technologies have been applications where batteries are problematic, such as building and home automation, military and avionic devices, communications and location devices, and transportation.

Wireless sensor systems are emerging as a key technology for future remote environmental monitoring in both internal and external environments. Ultra-low power energy harvesting is an important emerging area of low power technology that can provide energy to wireless sensor networks, utilizing the vibrations inherent in structures, vehicles and machinery to create power or harvest energy, as well as solar or heat or human motions that can drive sensors and switches, eliminating the need for wires and batteries

Ultra-low power energy harvesting, however, is the only current option where long term, “fit and forget,” autonomous powering of wireless sensor nodes is the vision. Energy harvesting is a natural complement to ultra-low powering, including wireless mesh sensor networks.

STUDY GOAL AND OBJECTIVES

The coming decade will see the rapid emergence of low-cost, intelligent, wireless switches and wireless sensors and their widespread deployment throughout our environment. While wearable systems will operate over communications ranges of less than a meter, building management systems will operate with inter-nodal communications ranges on the order of meters to tens of meters, and remote environmental monitoring systems will require communications systems and associated energy systems that will allow reliable operation over kilometers. Autonomous power should allow wireless sensor nodes to operate in a “deploy and forget” mode. The use of rechargeable battery technology is problematic due to battery lifetime issues related to node power budget, battery self-discharge, number of recharge cycles and long-term environmental impact. Duty cycling of wireless sensor nodes with long “sleep” times minimizes energy usage. A case study of a multi-sensor, wireless building management system operating on the Zigbee protocol demonstrates that, even with a one-minute cycle time for an 864ms “active” mode, the sensor module is already in sleep mode for almost 99% of the time. For a 20-minute cycle time, the energy utilization in sleep mode exceeds the active mode energy by almost a factor of three and thus dominates the module’s energy utilization, thereby providing the ultimate limit to the lifetime of the power system.

The report reviews the various energy harvesting technologies currently available or under development. These include mechanical (electromagnetic, piezoelectric and electrostatic), light (indoor and solar), thermal, electromagnetic flux, and human power. Each suits only certain application scenarios, and some have yet to produce useful amounts of energy for practical application.

The study identifies and, where possible, describes the main commercial and academic centers of expertise in developing energy harvesting technologies. The emphasis here is on the UK and Europe, although others are identified. Although it is a small sector that is dominated by academics and very small companies, this is an area where Europe leads in practical application as well as technology development. A list of key patents is compiled to show which organizations are claiming related intellectual property in the field.

REASONS FOR DOING THE STUDY

Supplying power to a network of sensor-transmitters has traditionally required expensive wiring installation or routine battery changes. Gathering data from difficult or dangerous-to-reach locations using wired sensors may be impossible and may even compromise the safety of personnel while installing wiring and replacing batteries. A perpetual power source is essential for many wireless sensor network (WSN) applications. Energy harvesting technologies are on the verge of new breakthroughs with energy storage, and they are being paired with ultra-low power chipsets as well as plug-and-play software.

While still in an early phase, energy harvesting devices, which translate abundant sources of energy such as light, heat and mechanical into electrical energy, are rapidly being integrated with wireless sensor technologies. By 2011, there will be 150M to 200M wireless sensors being used in factory automation, process and environmental control, security, medicine, and condition-based maintenance, as well as in defense applications and intelligence gathering. Such wireless sensor systems will:

• require numerous individual devices (known as nodes or motes) to provide comprehensive monitoring capability;
• be located in inaccessible places much of the time;
• have to operate with long intervals between scheduled maintenance. Periodic maintenance, such as replacing batteries, would clearly increase operating costs, and could be inconvenient, at best, if it required interruption of a continuous process.

There is clearly a need to develop an energy source that can last years with little or no maintenance.

With all these developments, iRAP felt the need to conduct thorough technology, industry and market analyses of ultra-low power energy harvesting for WSNs.

CONTRIBUTIONS OF THE STUDY

The growing opportunity for developing “zero power” applications stems from exponential trends in three separate technologies. First, each new generation of wireless sensors, or microcontrollers, can accomplish much more for much less power. Second, wireless networking is evolving radios and protocols that carry increasing amounts of information at decreasing power levels. Finally, the ability to capture and utilize minute amounts of power by various means has expanded dramatically. This harvesting ability has now surpassed the falling power demands for many small systems, opening the door to myriad possibilities.

The report targets two types of ultra-low power energy harvesting devices – wireless switches for building automation and wireless sensor networks. It analyzes the worldwide markets for ultra-low power energy harvesting for these devices using several technologies – electromagnetic, vibration to electricity, heat to electricity, solar to electricity and radio frequency to electricity – and covering six applications – wireless sensor networks (WSNs), building automation (wireless, battery-less, low-power switches in big commercial buildings), automotives (tire pressure monitoring systems, or TPMSs), medical uses such as body area networks (BANs); precision agriculture; and consumer electronics and IT peripherals. Information and projections are for the period from 2009 to 2014.

This iRAP report focuses on market data and analysis of the growing market for energy harvesting and next-generation storage solutions, specifically for wireless switches and wireless sensor networking.

The report provides the most thorough and up-to-date assessment that can be found anywhere on the subject. The study also provides extensive quantification of the many important facets of market developments in the emerging markets of ultra-low power energy harvesting for WSNs. This, in turn, contributes to the determination of what kind of strategic response suppliers may adopt in order to compete in this dynamic market.

SCOPE AND FORMAT

The market data contained in this report quantify opportunities for ultra-low power energy harvesting for wireless switches and WSNs. In addition to product types, it also covers the many issues concerning the merits and future prospects of ultra-low power energy harvesting for WSNs, including corporate strategies and the means for providing these highly advanced products and service offerings. It also covers, in detail, the economic and technological issues regarded by many as critical to the industry’s current state of change.

The report provides separate comprehensive analyses for the U.S., Japan, western Europe, China, Korea, and the rest of the world. Annual forecasts are provided for each region for the period 2009 through 2014. Cost analysis of ultra-low power energy harvesting for WSNs is provided. Global patent activity and market competition and dynamics in the new technology are also targeted in the report. The report profiles 30 companies, including many key and niche players worldwide, as technology providers and raw material suppliers to ultra-low power energy harvesting for WSNs product manufacturers.

TO WHOM THE STUDY CATERS

This study would benefit existing original equipment manufacturing (OEM) companies involved in wireless switches and –the WSN business as suppliers or potential suppliers and clients looking for ultra-low power energy harvesting devices as alternate power solutions to the conventional battery in a fit-and-forget environment.

This study provides a technical overview of ultra-low power energy harvesting for wireless switches and WSNs, especially recent technology developments and existing barriers. Therefore, audiences for this study include marketing executives, business unit managers and other decision makers in the market, as well as those in companies peripheral to this business.

Because the report also analyzes the strategies and prospects of leading firms active in this space, it will be of interest to:

• firms in the spaces who want to understand the next wave of opportunities and how low power energy harvesting will impact them in the future;
• advanced materials, components and sub-contract manufacturing companies who need to analyze the potential for selling their products and services into the low power energy harvesting segment;
• investment bankers, venture capitalists and private equity investors who need a realistic appraisal of the revenue potential and timeframes associated with low power energy harvesting technologies based on nanostructured materials.

REPORT SUMMARY

Recent developments in energy harvesting and autonomous sensing mean that it is now possible to power wireless sensors solely from energy harvested from the environment. Clearly, this is dependent on sufficient environmental energy such as vibration, heat and light being present. It is also possible to transfer energy wirelessly to nodes by means of effects such as electromagnetic induction (as used in wireless switches). Energy harvesting is a developing technology area, and prominent technologies facilitate the generation of electricity from electromagnetic induction, electricity from light (photo-voltaics), vibration (vibration energy harvesting) or thermal gradients (thermo-electrics). The intermittent nature of many environmental energy sources• means that viable devices must harvest energy from their operating environment when possible, and buffer excess energy in some kind of energy storage system such as thin-film batteries or supercapacitors.

The confluence of multiple technologies (low power micro-controllers and radios, sophisticated power management, better batteries, practical energy harvesting, and robust networking protocols) has enabled these wireless sensor network (WSN) projects to work in real-world situations to solve real-world problems.

Energy harvesting techniques can deliver energy densities of 7.5 mW/cm2 from outdoor solar, 100 µW/cm2 from indoor lighting, 100 µW/cm 2 from vibrational energy and 60 µW/cm2 from thermal energy typically found in building environments. A truly autonomous, “deploy and forget,” battery-less system can be achieved by scaling the energy harvesting system to provide all of the system needs.

Energy harvesting is now commercially viable technology. This is because the necessary lower power electronics and more efficient energy gathering and storage methods are now sufficiently affordable, reliable and longer lived for a huge number of applications, especially WSN, to be practicable.

Successfully applied energy harvesting makes very real the prospect of small electronics systems, such as wireless sensors that are self-powered, maintenance-free, and virtually unrestricted in their placement. With careful power management and energy efficient design, developers can now effectively address applications that were totally impractical only a few years ago. This is just the beginning, as reducing power needs and increasing harvesting options perpetually broaden the range of possibilities.

The 2009 market was estimated to be about $79.5 million. In spite of the recession, iRAP estimates that the market will reach $1,254 million in 2014, for an average annual growth rate (AAGR) of 73.6%.

Other major findings of this report are:

• Electromagnetic energy harvesting kits will have the highest market share. Vibration-to-energy harvesting kits have a much smaller market share. Thermoelectric generators (TEG), photo-voltaic EH, and radio frequency (RF) energy harvesting will have a combined market share of less than 6% in 2009.
• Among the five markets, the potential market for energy harvesting based on wireless sensors and switches in buildings alone is in several billion pieces per year with a market share of over 90% in 2009.
• Although starting with low numbers in 2009, the markets for energy harvesting (EH) devices and wireless sensors used in multiple applications such as WSNs (industrial machinery, agriculture, structural health monitoring), tire pressure monitoring systems and medical related market such as body area network (BAN) would reach sizable numbers by 2014.
• In 2009, the European market share is highest followed by North America, Japan, China, and the rest of the world (ROW).
• In 2014, the Europe market share will remain highest, despite a slight share decrease followed by North America. However, China will take over Japan to reach the third place by 2014.

Contents

INTRODUCTION

Study Goal and Objectives
Reasons for Doing the Study
Contributions of the Study
Scope and Format
Methodology
Information Sources
Whom the Study Caters To
Author’s Credentials

EXECUTIVE SUMMARY

Summary Table Global Market for Ultra-low Power Energy Harvesting Devices by Technology, Through 2014 ($ Millions)
Summary Figure Global Market for Ultra-low Power Energy Harvesting Devices by Technology, 2009 and 2014 ($ Millions)

INDUSTRY OVERVIEW

Industry Overview (continued)
Manufacturers
Table 1 Ultra-low Power Energy Harvesting Device Suppliers
Table 1 Ultra-low Power Energy Harvesting Device Suppliers (continued)

TECHNOLOGY OVERVIEW

Technology Overview (continued)
Table 2 Comparison of Power Consumption of Devices With Ratings of µWS to WATTS
Table 3 Characterstics of Various Energy Sources Available in Ambient and Harvested Power
Figure 1 Comparision of Lifetime Versus Power Consumption for Several Energy Storage Systems
Energy Harvesting Devices
Energy From Vibration and Movement
Table 4 Differentiation in Electrostatic V/S Piezoelectric V/S Electromagnetic Energy Harvesting Concepts
Table 5 Commercial Models of Energy Harvesting Devices (Piezo Generators/electromagnetic Based) available in 2009
Table 5 (continued)
Table 5 (continued)
Table 5 (continued)
Power From Human Movement and Electromagnetic Switches
Thermal Energy Harvesting
Table 6 Commercial Models of Thermo-electric Generators Available in 2009
Table 6 (continued)
Solar Energy Harvesting
Table 7 Commercial Models of low Power Solar Energy Harvesting Devices Available in 2009
Table 7 (continued)
Radio Frequency (RF) Energy Harvesting
Table 8 Commercial Models of rf Energy Harvesting Device Available in 2009
Table 8 (continued)
Micropower Management

MATERIALS USED IN ENERGY HARVESTING

Table 9 Materials Used in Ultra-low Power Energy Harvesting Devices in 2009
Table 9 (continued)
Table 9 (continued)
Table 9 (continued)
Table 9 (continued)
Table 9 (continued)

APPLICATIONS

Wireless Sensor Networks (WSNS)
Case Study: Wireless Sensor Deployment in Remote Environmental Monitoring
Table 10 Sensor Specifications for a Prototype of a Remote, Wireless Water Quality Monitoring System
Table 11 Estimated Energy Budget for Remote Environmental Monitoring System
Building Automation
Building Automation (continued)
Case Study: Wireless Sensor Deployment in Building Management
Table 12 Sensor Specifications for a Wireless Module in a Building Management System
Table 13 Data for the Calculated Energy Budget for Wireless Sensor System in Operation and in Sleep Mode
Table 14 Energy Budget for a Wireless Sensor System Cycle Time From 1 Second to 24 Hours
Figure 2 Daily Energy Consumed From Storage V/S Duty Cycle (case Study 2)
Figure 3 Comparision of Energy Harvester Dimensions (solar, Thermal and Vibration) V/S a Given Duty Cycle (%)
Case Study: Wireless Switch
Automotives – Tire Pressure Monitoring System (TPMS)
Medical Related Uses Such as Body Area Network (BAN)
wsn in Indoor Applications
Figure 4 Patient Remote Health Monitoring
Precision Agriculture
Consumer Electronics and its Peripherals

INDUSTRY STRUCTURE

Table 15 Major Suppliers of Macro-level (CM3) Energy Harvesting Kits and Product Launch Status
Table 16 Major Suppliers of Micro-level (MM3) Energy Harvesting Kits and Product Launch Status
Industry Structure (continued)
Company Alliances
Table 17 Company Alliances in 2009
Table 17 (continued)
Price Analysis of Ultra-low Power Energy Harvesting Kits
Switches
Sensors
Sensors (continued)
Figure 5 Block Diagram of a Typical Vibration Energy Harvester
Table 18 Commercially Available Models of low Power Energy Harvesting Kits and Prices in 2009
Wired vs. Wireless – Cost and Reliability

GLOBAL MARKET AND REGIONAL MARKET SHARES

Table 19 Global Market Size/share for Ultra-low Power Energy Harvesting Power Source Elements for Wireless Switches and Wireless Sensors, 2009
Table 20 Projected Global Market Size/share for Ultra-low Power Energy Harvesting Source Elements for Wireless Switches and Sensors, 2014
Table 21 Global Market Size/percentage Share for Ultra-low Power Energy Harvesting Devices Used for Wireless Switches and Wireless Sensor Networks by Application, 2009 and 2014 ($millions) 60
Figure 6 Global Market Share for Ultra-low Power Energy Harvesting Devices Used for Wireless Switches and Wireless Sensor Networks by Application 2009 and 2014 ($ Millions)
Table 22 Global Market Share for Ultra-low Power Energy Harvesting Devices to Power Wireless Sensor Networks, 2009 and 2014
Market According to Technology
Table 23 Global Market Size and Share for Ultra-low Power Energy Harvesting Devices Used for Wireless Switches and Wireless Sensor Networks According to Technology, 2009 and 2014
Figure 7 Global Market Share for Ultra-low Power Energy Harvesting Devices Used for Wireless Switches and Wireless Sensor Networks by Technology, 2009 and 2014 ($ Million)
Market for Ultra-low Power Energy Harvesting Kits by Physical Size
Table 24 Global Market Size/percentage Share for Ultra-low Power Energy Harvesting Devices by Size, 2009 and 2014
Figure 8 Market for Ultra-low Power Energy Harvesters by Size
Market for Ultra-low Power Enrgy Harvesters by Region
Table 25 Global Market Size/percentage Share for Ultra-low Power Energy Harvesting Devices by Region, 2009 and 2014
Figure 9 Market Share for Ultra-low Power Energy Harvesters by Region

PATENTS AND PATENT ANALYSIS

U.S. Patents in Ultra-low Power Energy Harvesting Devices for Wireless Networkng
Energy Harvesting Apparatus and Method
Strain Energy Shuttle Apparatus and Method for Vibration Energy Harvesting
Energy Harvesting Technique to Support Remote Wireless Mems rf Sensors
Mechanical Vibration to Electrical Energy Converter
Energy Harvesting Devices
Broadband Energy Harvester Apparatus and Method
Energy Harvesting for Wireless Sensor Operation and Data Transmission
Broadband Energy Harvester Apparatus and Method
System to Monitor the Health of a Structure, Sensor Nodes, Program Product, and Related Method
Electromechanical Generator For, and Method of, Converting Mechanical Vibrational Energy Into Electrical Energy
Human Powered Piezoelectric Power Generating Device
Power Generation Utilizing Tire Pressure Changes
Shaft Mounted Energy Harvesting for Wireless Sensor Operation and Data Transmission
Device for Converting Mechanical Energy Into Electrical Energy
High Efficiency Vibration Energy Harvester
Energy Harvesting System, Apparatus and Method
Autonomous Power Source
Apparatus for Supplying Power to a Sensor
Energy-autonomous Electromechanical Wireless Switch
Device for Converting Mechanical Energy Into Electrical Energy
High Efficiency Passive Piezo Energy Harvesting Apparatus
Patent Analysis
Table 26 Number of U.S. Patents Granted to Companies for Ultra-low Power Energy Harvesting Devices From 2005 Through July 2009
Figure 10 Illustration of U.S. Patents Granted to top Companies for Ultra-low Power Energy Harvesting Devices From 2005 Through July 2009
International Overview of U.S. Patent Activity in low Power Enegy Harvesting Devices
Table 27 Number of U.S. Patents Granted by Assigned Country/region for low Power Energy Harvesting Devices From 2005 Through July 2009
Important Selected World Patents
WO/2008/124762 Energy Harvesting From Multiple Piezoelectric Sources
GB0902395.3
WO/2004/030948 Telemetry Unit
WO/2004/030950 Power Consumption Protocol

COMPANY PROFILES

ADAPTIVENERGY
ADVANCED CERAMETRICS, INC.
ADVANCED LINEAR DEVICES, INC.
AMBIENT MICRO, LLC
AMBIOSYSTEMS LLC
ANALOG DEVICES, INC.
ARVENI
ASTRI
CERAMTEC AG
CONTINENTAL TEVES AG & CO.
CROSSBOW TECHNOLOGY, INC.
CYMBET™ CORPORATION
ENOCEAN ALLIANCE
EOPLEX TECHNOLOGIES, INC.
ETV CORPORATION PTY LIMITED
FERRO SOLUTIONS, INC.
FUJI CERAMICS
GREENPEAK TECHNOLOGIES NV
HOLST CENTRE
IMEC
INFINITE POWER SOLUTIONS
INTEL CORPORATION
KCF TECHNOLOGIES, INC.
LUMEDYNE TECHNOLOGIES INC.
MICROPELT GMBH
MICROSTRAIN, INC.
MIDE TECHNOLOGY CORPORATION
MILLENNIAL NET, INC.
NEXTREME THERMAL SOLUTIONS, INC.
OMRON MANAGEMENT CENTER OF AMERICA, INC.
PEHA
PERPETUUM
PIEZO SYSTEMS, INC.
PIEZOTAG LTD.
POWERCAST CORPORATION
POWERFILM, INC.
SANYO ELECTRIC CO., LTD.
SCHRADER ELECTRONICS LTD.
SENSOR DYNAMICS AG
SMART MATERIAL GMBH
SOLAR WORLD INC
THERMO LIFE® ENERGY CORP. LABORATORY
TEXAS INSTRUMENTS INC
TPL, INC.
TRANSENSE TECHNOLOGIES PLC
TYNDALL INSTITUTE

ANNEXURE A TECHNICAL CONSIDERATIONS AND SYSTEM REQUIREMENTS FOR LOW COST, LOW POWER, LOW RATE WIRELESS PERSONAL AREA NETWORK (LR-WPAN) AND ZIGBEE

Table 28 Comparison of LR-wpan With Other Wireless Technologies
Annexure a (continued)
Zigbee
Zigbee Technology Content and Features
Annexure b Global Market Forecast by Other Companies
Table 29 Global Market Forecast by Other Companies