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LED Market - Industry Trends, Manufacturing Process, Plant Setup, Machinery, Raw Materials, Cost and Revenue

April 2017 | 108 pages | ID: LD5408CE472EN
IMARC Group

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This report provides an in-depth analysis on the global LED market Trends and the requirements to start and run an LED manufacturing plant. Light Emitting Diodes, also known as LEDs are electronic components that are designed to convert energy into light. Till recently, the main application of LEDs was for backlighting the LCD screens of mobile handsets, laptops, tablet, computers, televisions, or else for vehicle headlights. The potential of LED technology in most other applications was limited due to its high costs. Heavy investments from a number of companies, however, have been cutting the cost and LEDs are now becoming an affordable technology in the lighting industry.

LED’s have significant advantages over incandescent and florescent technologies and as such they are expected to transform the global lighting sector. LED lighting has the potential of consuming up to 90% less electricity than incandescent bulbs and also offer significantly lesser energy consumption than other low-energy technologies such as compact fluorescent light bulbs. Apart from their higher efficiency, LEDs also have a lower cost of ownership, involve a longer operating life and are smaller.

The global demand of LED’s will also be driven based upon their advantages over conventional technologies from an environmental perspective. Resource scarcity and climate change are of increasing concern with the lighting industry accounting for a significant share of the global electricity consumption. Usage and the worldwide drive to conserve energy and reduce CO2 emissions is driving the adoption of low energy lighting technologies. This has driven governments across the world to formulate guidelines and regulations to lower the carbon footprint, eliminate hazardous substances and increase energy efficiency. LEDs currently offer significant environmental benefits over conventional technologies. Their operating life significantly exceeds that of lights based on other technologies. They also require less frequent maintenance and don’t contain any hazardous wastes such as mercury. IMARC’s latest study “LED Market - Industry Trends, Manufacturing Process, Plant Setup, Machinery, Raw Materials, Cost and Revenue” provides a comprehensive roadmap for stakeholders who are planning to setup and run an LED manufacturing plant. Aspects such as market size, industry Trends, manufacturers, land, construction, machinery, labour, investments, revenues, rate of return, margins, etc. have been thoroughly covered in this report. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who are planning to foray into the LED market in any manner.

Key Questions Answered in This Report:
  • How has the LED market performed so far and how will it perform in the coming years?
  • What are the key regional markets in the global LED industry?
  • What are the price trends of LED?
  • What are the various stages in the value chain of the LED industry?
  • What are the key driving factors and challenges in the LED industry?
  • What is the structure of the LED industry and who are the key players?
  • What is the degree of competition in the LED industry?
  • What are the profit margins in the LED industry?
  • What are the key requirements for setting up a LED manufacturing plant?
  • How is LED manufactured?
  • What are the various unit operations involved in a LED plant?
  • What is the total size of land required for setting up a LED plant?
  • What are the machinery requirements for setting up a LED plant?
  • What are the raw material requirements for setting up a LED plant?
  • What are the packaging requirements for LED?
  • What are the transportation requirements for LED?
  • What are the utility requirements for setting up a LED plant?
  • What are the manpower requirements for setting up a LED plant?
  • What are the infrastructure costs for setting up a LED plant?
  • What are the capital costs for setting up a LED plant?
  • What are the operating costs for setting up a LED plant?
  • What will be the income and expenditures for a LED plant?
  • What is the time required to break-even?
1 PREFACE

2 SCOPE AND METHODOLOGY

2.1 Objectives of the Study
2.2 Stakeholders
2.3 Data Sources
  2.3.1 Primary Sources
  2.3.2 Secondary Sources
2.4 Market Estimation
  2.4.1 Bottom-Up Approach
  2.4.2 Top-Down Approach
2.5 Forecasting Methodology

3 EXECUTIVE SUMMARY

4 INTRODUCTION

4.1 Overview
4.2 Key Industry Trends

5 GLOBAL LIGHTING MARKET

5.1 Market Overview
5.2 Market Performance
  5.2.1 Volume Trends
  5.2.2 Value Trends
5.3 Market Breakup by Region
5.4 Market Breakup by Application
5.5 Market Breakup by Technology
5.6 Market Forecast

6 GLOBAL LED LIGHTING MARKET

6.1 Market Overview
6.2 Market Performance
  6.2.1 Volume Trends
  6.2.2 Value Trends
6.3 Price Trends
6.4 Market Breakup by Region
6.5 Market by Product Type
  6.5.1 LED Lamps and Modules
  6.5.2 LED Fixtures
  6.5.3 Market Forecast
6.6 Market Breakup by Application
6.7 Market Forecast
6.8 SWOT Analysis
  6.8.1 Strengths
  6.8.2 Weaknesses
  6.8.3 Opportunities
  6.8.4 Threats
6.9 Value Chain Analysis
  6.9.1 Primary Raw Materials Suppliers
  6.9.2 LED Chip Manufacturers
  6.9.3 LED Package and Module Manufacturers
  6.9.4 Lighting Products, Electronic Products and Automotive Part Manufacturers
  6.9.5 Product Distribution
  6.9.6 End Users
6.10 Porter’s Five Forces Analysis
  6.10.1 Overview
  6.10.2 Bargaining Power of Buyers
  6.10.3 Bargaining Power of Suppliers
  6.10.4 Degree of Competition
  6.10.5 Threat of New Entrants
  6.10.6 Threat of Substitutes
6.11 Key Market Drivers and Success Factors
6.12 Key Risk Factors for LED Manufacturers
6.13 Comparison of LED’s with Conventional Lighting Technologies

7 PERFORMANCE OF KEY REGIONS

7.1 India
  7.1.1 India Lighting Market
    7.1.1.1 Market Performance
    7.1.1.2 Market Breakup by Application
    7.1.1.3 Market Breakup by Technology
    7.1.1.4 Market Forecast
  7.1.2 India LED Lighting Market
    7.1.2.1 Market Performance
    7.1.2.2 Market Forecast
    7.1.2.3 Key Players
7.2 China
  7.2.1 China Lighting Market
    7.2.1.1 Market Performance
    7.2.1.2 Market Breakup by Application
    7.2.1.3 Market Breakup by Technology
    7.2.1.4 Market Forecast
  7.2.2 China LED Lighting Market
    7.2.2.1 Market Performance
    7.2.2.2 Market Forecast
    7.2.2.3 Key Players
7.3 Europe
  7.3.1 Europe Lighting Market
    7.3.1.1 Market Performance
    7.3.1.2 Market Breakup by Application
    7.3.1.3 Market Breakup by Technology
    7.3.1.4 Market Forecast
  7.3.2 Europe LED Lighting Market
    7.3.2.1 Market Performance
    7.3.2.2 Market Forecast
    7.3.2.3 Key Players
7.4 United States
  7.4.1 United States Lighting Market
    7.4.1.1 Market Performance
    7.4.1.2 Market Breakup by Application
    7.4.1.3 Market Breakup by Technology
    7.4.1.4 Market Forecast
  7.4.2 United States LED Lighting Market
    7.4.2.1 Market Performance
    7.4.2.2 Market Forecast
    7.4.2.3 Key Players
7.5 Japan
  7.5.1 Japan Lighting Market
    7.5.1.1 Market Performance
    7.5.1.2 Market Breakup by Application
    7.5.1.3 Market Breakup by Technology
    7.5.1.4 Market Forecast
  7.5.2 Japan LED Lighting Market
    7.5.2.1 Market Performance
    7.5.2.2 Market Forecast
    7.5.2.3 Key Players
7.6 Brazil
  7.6.1 Brazil Lighting Market
    7.6.1.1 Market Performance
    7.6.1.2 Market Breakup by Application
    7.6.1.3 Market Breakup by Technology
    7.6.1.4 Market Forecast
  7.6.2 Brazil LED Lighting Market
    7.6.2.1 Market Performance
    7.6.2.2 Market Forecast
    7.6.2.3 Key Players
7.7 Russia
  7.7.1 Russia Lighting Market
    7.7.1.1 Market Performance
    7.7.1.2 Market Breakup by Application
    7.7.1.3 Market Breakup by Technology
    7.7.1.4 Market Forecast
  7.7.2 Russia LED Lighting Market
    7.7.2.1 Market Performance
    7.7.2.2 Market Forecast
    7.7.2.3 Key Players

8 MARKET BY APPLICATION

8.1 Retrofit
8.2 Retail and Hospitality
8.3 Outdoor
8.4 Offices
8.5 Architectural
8.6 Homes
8.7 Industry

9 COMPETITIVE LANDSCAPE

9.1 Market Structure
9.2 Market Breakup by Key Players

10 LED (SMD) MANUFACTURING PROCESS

10.1 Product Overview
10.2 Detailed Process Flow
10.3 Various Types of Unit Operations Involved
10.4 Mass Balance and Raw Material Requirements

11 PROJECT DETAILS, REQUIREMENTS AND COSTS INVOLVED

11.1 Land Requirements and Expenditures
11.2 Construction Requirements and Expenditures
11.3 Plant Layout
11.4 Plant Machinery
11.5 Machinery Pictures
11.6 Raw Material Requirements and Expenditures
11.7 Raw Material and Final Product Pictures
11.8 Packaging Requirements and Expenditures
11.9 Transportation Requirements and Expenditures
11.10 Utility Requirements and Expenditures
11.11 Manpower Requirements and Expenditures
11.12 Other Capital Investments

12 LOANS AND FINANCIAL ASSISTANCE

13 PROJECT ECONOMICS

13.1 Capital Cost of the Project
13.2 Techno-Economic Parameters
13.3 Product Pricing and Margins Across Various Levels of the Supply Chain
13.4 Income Projections
13.5 Expenditure Projections
13.6 Taxation and Depreciation
13.7 Financial Analysis
13.8 Profit Analysis

14 KEY PLAYER PROFILES

14.1 Nichia
14.2 Osram
14.3 Samsung Electronics
14.4 Everlight Electronics
14.5 LG Innotek

LIST OF FIGURES

Figure 1: Global LED Industry: Major Drivers and Challenges
Figure 2: Global: Lighting Market: Sales Volume (in Billion Units), 2010-2017
Figure 3: Global: Lighting Market: Sales Value (in US$ Billion), 2010-2017
Figure 4: Global: Lighting Market: Breakup by Region (in %), 2017
Figure 5: Global: Lighting Market: Breakup by Application (in %), 2017
Figure 6: Global: Lighting Market: Breakup by Technology (in %), 2017
Figure 7: Global: Lighting Market Forecast: Sales Value (in US$ Billion), 2018-2023
Figure 8: Global: Lighting Market Forecast: Sales Volume (in Billion Units), 2018-2023
Figure 9: Global: LED Market: Sales Volume (in Billion Units), 2010-2017
Figure 10: Global: LED Market: Sales Value (in US$ Billion), 2010-2017
Figure 11: China: LED Market: Price Trends (in US$/Unit), 2010-2023
Figure 12: Global: LED Lighting Market: Breakup by Region (in %), 2017
Figure 13: Global: LED Lamps and Modules Market: Sales Volume (in Million Units), 2010-2017
Figure 14: Global: LED Fixtures Market: Sales Volume (in Million Units), 2010-2017
Figure 15: Global: LED Lamps and Modules Market Forecast: Sales Volume (in Million Units), 2018-2023
Figure 16: Global: LED Fixtures Market Forecast: Sales Volume (in Million Units), 2018-2023
Figure 17: Global: LED Market: Breakup by Application (in %), 2017
Figure 18: Global: LED Market Forecast: Sales Volume (in Billion units), 2018-2023
Figure 19: Global: LED Market Forecast: Sales Value (in US$ Billion), 2018-2023
Figure 20: Global: LED Lighting Industry: SWOT Analysis
Figure 21: Global: LED Lighting Industry: Value Chain Analysis
Figure 22: Global: LED Lighting Industry: Porter’s Five Forces Analysis
Figure 23: India: Lighting Market: Sales Value (in US$ Billion), 2010-2017
Figure 24: India: Lighting Market: Breakup by Application (in %), 2017
Figure 25: India: Lighting Market: Breakup by Technology (in %), 2017
Figure 26: India: Lighting Market Forecast: Sales Value (in US$ Billion), 2018-2023
Figure 27: India: LED Lighting Market: Sales Value (in US$ Million), 2010-2017
Figure 28: India: LED Lighting Market: Sales Volume (in Million Units), 2010-2017
Figure 29: India: LED Lighting Market Forecast: Sales Value (in US$ Million), 2018-2023
Figure 30: India: LED Lighting Market Forecast: Sales Volume (in Million Units), 2018-2023
Figure 31: India: LED Market: Key Players Market Share (in %), 2017
Figure 32: China: Lighting Market: Sales Value (in US$ Billion), 2010-2017
Figure 33: China: Lighting Market: Breakup by Application (in %), 2017
Figure 34: China: Lighting Market: Breakup by Technology (in %), 2017
Figure 35: China: Lighting Market Forecast: Sales Value (in US$ Billion), 2018-2023
Figure 36: China: LED Lighting Market: Sales Value (in US$ Billion), 2010-2017
Figure 37: China: LED Lighting Market Forecast: Sales Value (in US$ Billion), 2018-2023
Figure 38: China: LED Lighting Market: Key Players Market Share (in %), 2017
Figure 39: Europe: Lighting Market: Sales Value (in US$ Billion), 2010-2017
Figure 40: Europe: Lighting Market: Breakup by Application (in %), 2017
Figure 41: Europe: Lighting Market: Breakup by Technology (in %), 2017
Figure 42: Europe: Lighting Market Forecast: Sales Value (in US$ Billion), 2018-2023
Figure 43: Europe: LED Lighting Market: Sales Value (in US$ Billion), 2010-2017
Figure 44: Europe: LED Lighting Market Forecast: Sales Value (in US$ Billion), 2018-2023
Figure 45: Europe: LED Lighting Market: Key Players Market Share (in %), 2017
Figure 46: United States: Lighting Market: Sales Value (in US$ Billion), 2010-2017
Figure 47: United States: Lighting Market: Breakup by Application (in %), 2017
Figure 48: United States: Lighting Market: Breakup by Technology (in %), 2017
Figure 49: United States: Lighting Market Forecast: Sales Value (in US$ Billion), 2018-2023
Figure 50: United States: LED Lighting Market: Sales Value (in US$ Billion), 2010-2017
Figure 51: United States: LED Lighting Market Forecast: Sales Value (in US$ Million), 2018-2023
Figure 52: United States: LED Lighting Market: Key Players Market Share (in %), 2017
Figure 53: Japan: Lighting Market: Sales Value (in US$ Billion), 2010-2017
Figure 54: Japan: Lighting Market: Breakup by Application (in %), 2017
Figure 55: Japan: Lighting Market: Breakup by Technology (in %), 2017
Figure 56: Japan: Lighting Market Forecast: Sales Value (in US$ Billion), 2018-2023
Figure 57: Japan: LED Lighting Market: Sales Value (in US$ Billion), 2010-2017
Figure 58: Japan: LED Lighting Market Forecast: Sales Value (in US$ Billion), 2018-2023
Figure 59: Japan: LED Lighting Market: Key Players Market Share (in %), 2017
Figure 60: Brazil: Lighting Market: Sales Value (in US$ Billion), 2010-2017
Figure 61: Brazil: Lighting Market: Breakup by Application (in %), 2017
Figure 62: Brazil: Lighting Market: Breakup by Technology (in %), 2017
Figure 63: Brazil: Lighting Market Forecast: Sales Value (in US$ Billion), 2018-2023
Figure 64: Brazil: LED Lighting Market: Sales Value (in US$ Million), 2010-2017
Figure 65: Brazil: LED Lighting Market Forecast: Sales Value (in US$ Million), 2018-2023
Figure 66: Brazil: LED Lighting Market: Key Players Market Share (in %), 2017
Figure 67: Russia: Lighting Market: Sales Value (in US$ Billion), 2010-2017
Figure 68: Russia: Lighting Market: Breakup by Application (in %), 2017
Figure 69: Russia: Lighting Market: Breakup by Technology (in %), 2017
Figure 70: Russia: Lighting Market Forecast: Sales Value (in US$ Billion), 2018-2023
Figure 71: Russia: LED Lighting Market: Sales Value (in US$ Million), 2010-2017
Figure 72: Russia: LED Lighting Market Forecast: Sales Value (in US$ Million), 2018-2023
Figure 73: Russia: LED Lighting Market: Key Players Market Share (in %), 2017
Figure 74: Global: LED Lighting Market: Retrofit Market (in US$ Million), 2010, 2017 & 2023
Figure 75: Global: LED Lighting Market: Retail and Hospitality Market (in US$ Million), 2010, 2017 & 2023
Figure 76: Global: LED Lighting Market: Outdoor Market (in US$ Million), 2010, 2017 & 2023
Figure 77: Global: LED Lighting Market: Offices Market (in US$ Million), 2010, 2017 & 2023
Figure 78: Global: LED Lighting Market: Architectural Market (in US$ Million), 2010, 2017 & 2023
Figure 79: Global: LED Lighting Market: Homes Market (in US$ Million), 2010, 2017 & 2023
Figure 80: Global: LED Lighting Market: Industry Market (in US$ Million), 2010, 2017 & 2023
Figure 81: Global: LED Market: Key Players Market Share (in %), 2017
Figure 82: SMD LED Manufacturing Plant: Detailed Process Flow
Figure 83: SMD LED Manufacturing Plant: Various Unit Operations Involved
Figure 84: SMD LED Manufacturing Process: Conversion Rate of Products
Figure 85: SMD LED Manufacturing Plant: Raw Material Requirements (in grams or units /Day)
Figure 86: SMD LED Manufacturing Plant: Proposed Plant Layout
Figure 87: SMD LED Manufacturing Plant: Breakup of Capital Costs (in %)
Figure 88: SMD LED Industry: Margins Across Various Stages of the Supply Chain
Figure 89: SMD LED Production: Manufacturing Cost Breakup (in %)

LIST OF TABLES

Table 1: Global: Lighting Industry Overview
Table 2: Global: LED Lighting Market Overview
Table 3: Comparison of LED’s with Incandescent Bulb and Compact Fluorescent Lamps (Based on Energy Efficiency and Environmental Impact)
Table 4: Comparison of LED’s with Incandescent Bulb and Compact Fluorescent Lamps (Based on Luminous Flux)
Table 5: Global: LED Lighting Market Forecast: Breakup by Application (in US$ Million), 2018-2023
Table 6: Global: LED Lighting Market: Competitive Structure
Table 7: SMD LED: Various Types and Their Dimensions
Table 8: SMD LED Manufacturing Plant: Costs Related to Land and Site Development (in US$)
Table 9: SMD LED Manufacturing Plant: Costs Related to Civil Works (in US$)
Table 10: SMD LED Manufacturing Plant: Machinery Costs (in US$)
Table 11: SMD LED Manufacturing Plant: Raw Material Requirements (in g/Day) and Expenditures (US$/Unit)
Table 12: SMD LED Manufacturing Plant: Costs Related to Salaries and Wages (in US$)
Table 13: SMD LED Manufacturing Plant: Costs Related to Other Capital Investments (in US$)
Table 14: Details of Financial Assistance Offered by Financial Institutions
Table 15: SMD LED Manufacturing Plant: Capital Costs (in US$)
Table 16: SMD LED Manufacturing Plant: Techno-Economic Parameters
Table 17: SMD LED Manufacturing Plant: Income Projections (in US$)
Table 18: SMD LED Manufacturing Plant: Expenditure Projections (in US$)
Table 19: SMD LED Manufacturing Plant: Taxation (in US$)
Table 20: SMD LED Manufacturing Plant: Depreciation (in US$)
Table 21: SMD LED Manufacturing Plant: Cash Flow Analysis Without Considering the Income Tax Liability
Table 22: SMD LED Manufacturing Plant: Cash Flow Analysis on Considering the Income Tax Liability
Table 23: SMD LED Manufacturing Plant: Profit and Loss Account (in US$)



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