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Thermal Spray Wire Market By Material Type (Nickel-Based Alloys, Cobalt-Based Alloys, Aluminum Alloys, Stainless Steel, Others), By Process Type (Flame Spray, Cold Spray, Arc Spray, Plasma Spray, Others) By End-Use (Aerospace, Automotive, Oil & Gas, Power Generation, Others) : Global Opportunity Analysis and Industry Forecast, 2024-2029

June 2024 | 300 pages | ID: T241943B6B8BEN
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The global thermal spray wire market was valued at $1.2 billion in 2023, and is projected t%li%reach $1.9 billion by 2029, growing at a CAGR of 7.5% from 2024 t%li%2029.

Thermal spray wires are materials used in thermal spraying, a coating process in which melted (or heated) materials are sprayed ont%li%a surface. These wires are typically composed of metals or alloys and are fed through a spray gun, where they are melted by an energy source such as an electric arc, plasma, or combustion flame. The molten droplets are then accelerated toward the target substrate t%li%form a coating. This method allows for the deposition of thin, dense, and durable coatings that enhance surface properties such as wear resistance, corrosion protection, thermal insulation, and electrical conductivity.

The growth of the thermal spray wire market is propelled by expansion in influence of the aerospace and automotive industries. The automotive and aerospace sectors, known for their continuous innovation and demand for high-performance materials, are increasingly turning t%li%thermal spray wires t%li%enhance the durability, wear resistance, and overall performance of critical components. Moreover, mainline carrier fleet in the U.S. is expected t%li%expand by 54 aircraft annually, due t%li%the aging of the current fleet. Thus, the growing popularity for thermal spray coatings in turbine blades, vanes, and other engine components is expected t%li%boost the growth of thermal spray wires market.

However, high equipment and maintenance costs are expected t%li%face a notable restraint in the thermal spray wires market during the forecast period. Thermal spray equipment, including spray guns, powder feeders, control systems, and auxiliary components, requires a substantial initial capital investment. Contrarily, rise in demand for renewable energy is expected t%li%represent a significant opportunity for the thermal spray wire market, opening new avenues for enhanced performance, efficiency, and application possibilities. Thermal spray coatings applied using thermal spray wires provide protection against corrosion, erosion, and wear, thereby extending the lifespan and enhancing the performance of these critical components. In addition, thermal spray coatings improve aerodynamic efficiency and reduce surface roughness, leading t%li%increased energy generation and operational efficiency of wind turbines. For instance, in May 2022, Greenlane Renewables Inc. secured a contract worth $6.8 million for a project converting dairy manure int%li%renewable natural gas (RNG) in the U.S. RNG facilities have equipment exposed t%li%corrosive environments, such as biogas reactors, pipes, or tanks. Thermal spray coatings provide corrosion protection by applying a layer of material resistant t%li%chemical degradation.

Segmentation Overview

The thermal spray wire market is segmented int%li%material type, process type, end use, and region. By material type, the market is divided int%li%nickel-based alloys, cobalt-based alloys, aluminum alloys, stainless steel, and others. As per process type, it is categorized int%li%flame spray, cold spray, arc spray, plasma spray, and others. Depending on end use, the market is divided int%li%aerospace, automotive, oil & gas, power generation, and others. Region wise, it is analyzed across North America, Europe, Asia-Pacific, and LAMEA.

Key Findings

By material type, the nickel-based alloys segment is expected t%li%remain the largest type throughout the forecast period.

Depending on process type, the arc spray segment is anticipated t%li%be in the forefront during the projection period.

According t%li%end use, the aerospace segment is projected t%li%witness growth during the forecast period.

Region wise, Asia-Pacific is predicted t%li%dominate the market during the forecast period.

Competitive Scenario

The key market players in the thermal spray wire market include Astr%li%Alloys Inc, THERMION, OC Oerlikon Management AG, Hцganдs AB, Metallisation Limited, Polymet, Parat Tech, Flame Spray Technologies B.V., Praxair S.T. Technology, and Shanghai AlloTech Industrial Co., Ltd. These players have adopted several strategies, including mergers & acquisitions, partnerships, collaborations, and marketing & advertising, t%li%maintain their foothold in the market.

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Possible Customization with this report (with additional cost and timeline, please talk t%li%the sales executive t%li%know more)
  • Consumer Buying Behavior Analysis
  • End user preferences and pain points
  • Investment Opportunities
  • Product Benchmarking / Product specification and applications
  • Upcoming/New Entrant by Regions
  • Technology Trend Analysis
  • Consumer Preference and Product Specifications
  • Market share analysis of players by products/segments
  • Patient/epidemiology data at country, region, global level
  • Regulatory Guidelines
    • Additional company profiles with specific t%li%client's interest
  • Additional country or region analysis- market size and forecast
  • Expanded list for Company Profiles
  • Historic market data
  • Import Export Analysis/Data
  • Key player details (including location, contact details, supplier/vendor network etc. in excel format)
  • List of customers/consumers/raw material suppliers- value chain analysis
  • SWOT Analysis
Key Market Segments

By Material Type
  • Nickel-Based Alloys
  • Cobalt-Based Alloys
  • Aluminum Alloys
  • Stainless Steel
  • Others
By Process Type
  • Flame Spray
  • Cold Spray
  • Arc Spray
  • Plasma Spray
  • Others
By End-Use
  • Aerospace
  • Automotive
  • Oil Gas
  • Power Generation
  • Others
By Region
  • North America
  • U.S.
  • Canada
  • Mexico
  • Europe
  • France
  • Germany
  • Italy
  • Spain
  • UK
  • Russia
  • Rest of Europe
  • Asia-Pacific
  • China
  • Japan
  • India
  • South Korea
  • Australia
  • Thailand
  • Malaysia
  • Indonesia
  • Rest of Asia-Pacific
  • LAMEA
  • Brazil
  • South Africa
  • Saudi Arabia
  • UAE
  • Argentina
  • Rest of LAMEA
  • Key Market Players
    • Astr%li%Alloys Inc
  • THERMION
  • OC Oerlikon Management AG
  • Hцganдs AB
  • Metallisation Limited
  • Polymet
  • Parat Tech
  • Flame Spray Technologies B.V.
  • Praxair S.T. Technology
  • Shanghai AlloTech Industrial Co., Ltd
CHAPTER 1: INTRODUCTION

1.1. Report Description
1.2. Key Market Segments
1.3. Key Benefits
1.4. Research Methodology
  1.4.1. Primary Research
  1.4.2. Secondary Research
  1.4.3. Analyst Tools and Models

CHAPTER 2: EXECUTIVE SUMMARY

2.1. CXO Perspective

CHAPTER 3: MARKET LANDSCAPE

3.1. Market Definition and Scope
3.2. Key Findings
  3.2.1. Top Investment Pockets
  3.2.2. Top Winning Strategies
3.3. Porter's Five Forces Analysis
  3.3.1. Bargaining Power of Suppliers
  3.3.2. Threat of New Entrants
  3.3.3. Threat of Substitutes
  3.3.4. Competitive Rivalry
  3.3.5. Bargaining Power among Buyers
3.4. Market Dynamics
  3.4.1. Drivers
  3.4.2. Restraints
  3.4.3. Opportunities

CHAPTER 4: POLYIMIDE FOAM MARKET, BY TYPE

4.1. Market Overview
  4.1.1 Market Size and Forecast, By Type
4.2. Rigid Foam
  4.2.1. Key Market Trends, Growth Factors and Opportunities
  4.2.2. Market Size and Forecast, By Region
  4.2.3. Market Share Analysis, By Country
4.3. Flexible Foam
  4.3.1. Key Market Trends, Growth Factors and Opportunities
  4.3.2. Market Size and Forecast, By Region
  4.3.3. Market Share Analysis, By Country

CHAPTER 5: POLYIMIDE FOAM MARKET, BY APPLICATION

5.1. Market Overview
  5.1.1 Market Size and Forecast, By Application
5.2. Aerospace
  5.2.1. Key Market Trends, Growth Factors and Opportunities
  5.2.2. Market Size and Forecast, By Region
  5.2.3. Market Share Analysis, By Country
5.3. Marine
  5.3.1. Key Market Trends, Growth Factors and Opportunities
  5.3.2. Market Size and Forecast, By Region
  5.3.3. Market Share Analysis, By Country
5.4. Renewable Energy
  5.4.1. Key Market Trends, Growth Factors and Opportunities
  5.4.2. Market Size and Forecast, By Region
  5.4.3. Market Share Analysis, By Country
5.5. Medical
  5.5.1. Key Market Trends, Growth Factors and Opportunities
  5.5.2. Market Size and Forecast, By Region
  5.5.3. Market Share Analysis, By Country
5.6. Others
  5.6.1. Key Market Trends, Growth Factors and Opportunities
  5.6.2. Market Size and Forecast, By Region
  5.6.3. Market Share Analysis, By Country

CHAPTER 6: POLYIMIDE FOAM MARKET, BY REGION

6.1. Market Overview
  6.1.1 Market Size and Forecast, By Region
6.2. North America
  6.2.1. Key Market Trends and Opportunities
  6.2.2. Market Size and Forecast, By Type
  6.2.3. Market Size and Forecast, By Application
  6.2.4. Market Size and Forecast, By Country
  6.2.5. U.S. Polyimide Foam Market
    6.2.5.1. Market Size and Forecast, By Type
    6.2.5.2. Market Size and Forecast, By Application
  6.2.6. Canada Polyimide Foam Market
    6.2.6.1. Market Size and Forecast, By Type
    6.2.6.2. Market Size and Forecast, By Application
  6.2.7. Mexico Polyimide Foam Market
    6.2.7.1. Market Size and Forecast, By Type
    6.2.7.2. Market Size and Forecast, By Application
6.3. Europe
  6.3.1. Key Market Trends and Opportunities
  6.3.2. Market Size and Forecast, By Type
  6.3.3. Market Size and Forecast, By Application
  6.3.4. Market Size and Forecast, By Country
  6.3.5. France Polyimide Foam Market
    6.3.5.1. Market Size and Forecast, By Type
    6.3.5.2. Market Size and Forecast, By Application
  6.3.6. Germany Polyimide Foam Market
    6.3.6.1. Market Size and Forecast, By Type
    6.3.6.2. Market Size and Forecast, By Application
  6.3.7. Italy Polyimide Foam Market
    6.3.7.1. Market Size and Forecast, By Type
    6.3.7.2. Market Size and Forecast, By Application
  6.3.8. Spain Polyimide Foam Market
    6.3.8.1. Market Size and Forecast, By Type
    6.3.8.2. Market Size and Forecast, By Application
  6.3.9. UK Polyimide Foam Market
    6.3.9.1. Market Size and Forecast, By Type
    6.3.9.2. Market Size and Forecast, By Application
  6.3.10. Rest of Europe Polyimide Foam Market
    6.3.10.1. Market Size and Forecast, By Type
    6.3.10.2. Market Size and Forecast, By Application
6.4. Asia-Pacific
  6.4.1. Key Market Trends and Opportunities
  6.4.2. Market Size and Forecast, By Type
  6.4.3. Market Size and Forecast, By Application
  6.4.4. Market Size and Forecast, By Country
  6.4.5. China Polyimide Foam Market
    6.4.5.1. Market Size and Forecast, By Type
    6.4.5.2. Market Size and Forecast, By Application
  6.4.6. Japan Polyimide Foam Market
    6.4.6.1. Market Size and Forecast, By Type
    6.4.6.2. Market Size and Forecast, By Application
  6.4.7. India Polyimide Foam Market
    6.4.7.1. Market Size and Forecast, By Type
    6.4.7.2. Market Size and Forecast, By Application
  6.4.8. South Korea Polyimide Foam Market
    6.4.8.1. Market Size and Forecast, By Type
    6.4.8.2. Market Size and Forecast, By Application
  6.4.9. Australia Polyimide Foam Market
    6.4.9.1. Market Size and Forecast, By Type
    6.4.9.2. Market Size and Forecast, By Application
  6.4.10. Rest of Asia-Pacific Polyimide Foam Market
    6.4.10.1. Market Size and Forecast, By Type
    6.4.10.2. Market Size and Forecast, By Application
6.5. LAMEA
  6.5.1. Key Market Trends and Opportunities
  6.5.2. Market Size and Forecast, By Type
  6.5.3. Market Size and Forecast, By Application
  6.5.4. Market Size and Forecast, By Country
  6.5.5. Brazil Polyimide Foam Market
    6.5.5.1. Market Size and Forecast, By Type
    6.5.5.2. Market Size and Forecast, By Application
  6.5.6. South Africa Polyimide Foam Market
    6.5.6.1. Market Size and Forecast, By Type
    6.5.6.2. Market Size and Forecast, By Application
  6.5.7. Saudi Arabia Polyimide Foam Market
    6.5.7.1. Market Size and Forecast, By Type
    6.5.7.2. Market Size and Forecast, By Application
  6.5.8. UAE Polyimide Foam Market
    6.5.8.1. Market Size and Forecast, By Type
    6.5.8.2. Market Size and Forecast, By Application
  6.5.9. Argentina Polyimide Foam Market
    6.5.9.1. Market Size and Forecast, By Type
    6.5.9.2. Market Size and Forecast, By Application
  6.5.10. Rest of LAMEA Polyimide Foam Market
    6.5.10.1. Market Size and Forecast, By Type
    6.5.10.2. Market Size and Forecast, By Application

CHAPTER 7: COMPETITIVE LANDSCAPE

7.1. Introduction
7.2. Top Winning Strategies
7.3. Product Mapping of Top 10 Player
7.4. Competitive Dashboard
7.5. Competitive Heatmap
7.6. Top Player Positioning, 2023

CHAPTER 8: COMPANY PROFILES

8.1. Evonik Industries
  8.1.1. Company Overview
  8.1.2. Key Executives
  8.1.3. Company Snapshot
  8.1.4. Operating Business Segments
  8.1.5. Product Portfolio
  8.1.6. Business Performance
  8.1.7. Key Strategic Moves and Developments
8.2. UFP Technologies, Inc.
  8.2.1. Company Overview
  8.2.2. Key Executives
  8.2.3. Company Snapshot
  8.2.4. Operating Business Segments
  8.2.5. Product Portfolio
  8.2.6. Business Performance
  8.2.7. Key Strategic Moves and Developments
8.3. DuPont
  8.3.1. Company Overview
  8.3.2. Key Executives
  8.3.3. Company Snapshot
  8.3.4. Operating Business Segments
  8.3.5. Product Portfolio
  8.3.6. Business Performance
  8.3.7. Key Strategic Moves and Developments
8.4. Polymer Technologies, Inc.
  8.4.1. Company Overview
  8.4.2. Key Executives
  8.4.3. Company Snapshot
  8.4.4. Operating Business Segments
  8.4.5. Product Portfolio
  8.4.6. Business Performance
  8.4.7. Key Strategic Moves and Developments
8.5. Soundown, I.S.T
  8.5.1. Company Overview
  8.5.2. Key Executives
  8.5.3. Company Snapshot
  8.5.4. Operating Business Segments
  8.5.5. Product Portfolio
  8.5.6. Business Performance
  8.5.7. Key Strategic Moves and Developments
8.6. Boyd
  8.6.1. Company Overview
  8.6.2. Key Executives
  8.6.3. Company Snapshot
  8.6.4. Operating Business Segments
  8.6.5. Product Portfolio
  8.6.6. Business Performance
  8.6.7. Key Strategic Moves and Developments
8.7. Flexcon Company, Inc
  8.7.1. Company Overview
  8.7.2. Key Executives
  8.7.3. Company Snapshot
  8.7.4. Operating Business Segments
  8.7.5. Product Portfolio
  8.7.6. Business Performance
  8.7.7. Key Strategic Moves and Developments
8.8. The Claremont Sales Corporation
  8.8.1. Company Overview
  8.8.2. Key Executives
  8.8.3. Company Snapshot
  8.8.4. Operating Business Segments
  8.8.5. Product Portfolio
  8.8.6. Business Performance
  8.8.7. Key Strategic Moves and Developments
8.9. Pyrotek Inc.
  8.9.1. Company Overview
  8.9.2. Key Executives
  8.9.3. Company Snapshot
  8.9.4. Operating Business Segments
  8.9.5. Product Portfolio
  8.9.6. Business Performance
  8.9.7. Key Strategic Moves and Developments
8.10. Rogers Corporation
  8.10.1. Company Overview
  8.10.2. Key Executives
  8.10.3. Company Snapshot
  8.10.4. Operating Business Segments
  8.10.5. Product Portfolio
  8.10.6. Business Performance
  8.10.7. Key Strategic Moves and Developments


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