Spray Pyrolysis Market by Device Type (Ultrasonic Spray Pyrolysis System, High-Throughput Spray Pyrolysis System), Process, Application, End-Use Industry (Energy & Utilities, Electronics & Semiconductors), and Region - Global Forecast to 2029

December 2024 | 214 pages | ID: S4AFDFCD58C2EN
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The Spray Pyrolysis market size is projected to grow from USD 167.3 million in 2024 to USD 234.2 million by 2029, registering a CAGR of 7.0 % during the forecast period in terms of value. The global spray pyrolysis market is witnessing growth due to the properties and materials and films they help create. Due to this, it has found application in various end use industries like energy & utilities, semiconductor & electronics, pharmaceuticals & biotechnology and others. The convergence of these properties with the growing demand for advanced, sustainable, and high-performance materials positions spray pyrolysis as a critical enabling technology in the global market.

“Flame Assisted Spray Pyrolysis System, type is projected to have the second largest market share in terms of value.”

Flame assisted spray pyrolysis system (FASP) type is projected to have second largest market share in terms of value in the spray pyrolysis market. In FASP system, feedstock, in the form of a liquid solution, is nebulized and sprayed into a flame where droplets are rapidly converted into films or coatings, nanoparticles by evaporation, and chemical reactions. High temperature with the help of flame heat source offers ease of processing, is crucial for the production of material that has high degree of crystalline perfection and purity as well as for the synthesis of materials with desired properties. This system is especially useful in producing oxides, composite materials with a particular particle size and morphology.

“Pharmaceuticals & biotechnology end use industry is expected to be the third largest growing end use industry for forecasted period in terms of value.”

Pharmaceuticals & biotechnology end use industry is expected to be the third largest growing end use industry for forecasted period in terms of value. The pharmaceuticals and biotechnology industry uses spray pyrolysis systems for their precision and versatility in material synthesis. This system is crucial in producing nanoparticles for targeted drug delivery, enhancing solubility, and enabling controlled release for improved therapeutic outcomes, especially in cancer treatments. It is also important in creating biocompatible coatings for medical implants and advanced biosensors for diagnostics. Spray pyrolysis system ensures uniformity, scalability, and adaptability, meeting the stringent requirements of this sector while supporting innovations in personalized medicine, biologics, and advanced diagnostic tools.

“Asia Pacific is estimated to be the fastest growing region in terms of value for the forecasted period.”

Asia Pacific region is expected to be the fastest growing region in forecasted period in terms of value. As China, India, Japan, and South Korea are the major Asian emerging countries. This region is likely to see an increase in growth in the market for spray pyrolysis system as the countries here are heavily investing into various end-use industries such as solar and semiconductor, in which spray pyrolysis system are specifically used for coating purpose. Also governments of Asian countries giving strong financial support to these end-use industries, driving the adoption of spray pyrolysis in various applications such as thin & thick film deposition and nano pariticle formation.

In-depth interviews were conducted with Chief Executive Officers (CEOs), marketing directors, other innovation and technology directors, and executives from various key organizations operating in the spray pyrolysis market, and information was gathered from secondary research to determine and verify the market size of several segments.
  • By Company Type: Tier 1 – 40%, Tier 2 – 30%, and Tier 3 – 30%
  • By Designation: Directors– 20%, Managers – 10%, and Others – 70%
  • By Region: North America – 22%, Europe – 22%, APAC – 45%, ROW –11%
The spray pyrolysis market comprises major players such as Hansun (China), Sono-Tek Corporation (US), MTI Corporation (US), Zhengzhou CY Scientific Instrument Co., Ltd. (China), Acmefil Engineering Systems Pvt. Ltd. (India), Holmarc Opto-Mechatronics Ltd. (India), Cheerssonic Ultrasonic Equipments Co., Ltd.(China), Siansonic (China), Navson Technologies Pvt. Ltd. (India), and Shanghai Huashao Intelligent Equipment Co., ltd. (China). The study includes in-depth competitive analysis of these key players in the spray pyrolysis market, with their company profiles, recent developments, and key market strategies.

Research Coverage

This report segments the market for spray pyrolysis market on the basis of device type, application, process, end use industry, and region, and provides estimations for the overall value of the market across various regions. A detailed analysis of key industry players has been conducted to provide insights into their business overviews, products & services, key strategies, new product launches, expansions, and mergers & acquisition associated with the market for spray pyrolysis market.

Key benefits of buying this report

This research report is focused on various levels of analysis — industry analysis (industry trends), market ranking analysis of top players, and company profiles, which together provide an overall view on the competitive landscape; emerging and high-growth segments of the spray pyrolysiss market; high-growth regions; and market drivers, restraints, opportunities, and challenges.

The report provides insights on the following pointers:
  • Market Penetration: Comprehensive information on the spray pyrolysis market offered by top players in the global spray pyrolysis market.
  • Analysis of drivers: (Growing solar energy sector, Rapid growth in global battery sector, Increased growth in electronics and optoelectronics) restraints (High competition from alternative technologies, ), opportunities (Emerging applications of spray pyrolysis in healthcare, Increased adoption in healthcare applications.) and challenges (Complexity of process control in spray pyrolysis)
  • Product Development/Innovation: Detailed insights on upcoming technologies, research & development activities, and new product launches in the spray pyrolysis market.
  • Market Development: Comprehensive information about lucrative emerging markets — the report analyzes the markets for spray pyrolysis market across regions.
  • Market Capacity: Equipment manufacturing capacities of companies producing spray pyrolysis systems are provided wherever available with upcoming capacities for the spray pyrolysis market.
  • Competitive Assessment: In-depth assessment of market shares, strategies, products, and manufacturing capabilities of leading players in the spray pyrolysis market.
1 INTRODUCTION

1.1 STUDY OBJECTIVES
1.2 MARKET DEFINITION
1.3 STUDY SCOPE
  1.3.1 MARKETS COVERED AND REGIONAL SCOPE
  1.3.2 INCLUSIONS AND EXCLUSIONS
  1.3.3 YEARS CONSIDERED
1.4 CURRENCY CONSIDERED
1.5 UNITS CONSIDERED
1.6 STAKEHOLDERS

2 RESEARCH METHODOLOGY

2.1 RESEARCH DATA
  2.1.1 SECONDARY DATA
    2.1.1.1 List of major secondary sources
    2.1.1.2 Key data from secondary sources
  2.1.2 PRIMARY DATA
    2.1.2.1 Key data from primary sources
    2.1.2.2 Key industry insights
    2.1.2.3 Breakdown of primary interviews
2.2 MARKET SIZE ESTIMATION
  2.2.1 BOTTOM-UP APPROACH
  2.2.2 TOP-DOWN APPROACH
2.3 GROWTH FORECAST
  2.3.1 SUPPLY-SIDE ANALYSIS
  2.3.2 DEMAND-SIDE ANALYSIS
2.4 DATA TRIANGULATION
2.5 FACTOR ANALYSIS
2.6 RESEARCH ASSUMPTIONS
2.7 RESEARCH LIMITATIONS AND RISK ASSESSMENT

3 EXECUTIVE SUMMARY

4 PREMIUM INSIGHTS

4.1 ATTRACTIVE OPPORTUNITIES FOR PLAYERS IN SPRAY PYROLYSIS MARKET
4.2 SPRAY PYROLYSIS MARKET, BY DEVICE TYPE
4.3 SPRAY PYROLYSIS MARKET, BY APPLICATION
4.4 SPRAY PYROLYSIS MARKET, BY END-USE INDUSTRY
4.5 SPRAY PYROLYSIS MARKET, BY COUNTRY

5 MARKET OVERVIEW

5.1 INTRODUCTION
5.2 MARKET DYNAMICS
  5.2.1 DRIVERS
    5.2.1.1 Expanding solar energy industry
    5.2.1.2 Rapid growth of global battery industry
    5.2.1.3 Increased use of electronics and optoelectronics
  5.2.2 RESTRAINTS
    5.2.2.1 High competition from alternative technologies
  5.2.3 OPPORTUNITIES
    5.2.3.1 Emerging applications in healthcare industry
    5.2.3.2 Increasing adoption in environmental applications
  5.2.4 CHALLENGES
    5.2.4.1 Complexity associated with process control in spray pyrolysis
5.3 PORTER’S FIVE FORCES ANALYSIS
  5.3.1 THREAT OF NEW ENTRANTS
  5.3.2 THREAT OF SUBSTITUTES
  5.3.3 BARGAINING POWER OF SUPPLIERS
  5.3.4 BARGAINING POWER OF BUYERS
  5.3.5 INTENSITY OF COMPETITIVE RIVALRY
5.4 KEY STAKEHOLDERS AND BUYING CRITERIA
  5.4.1 KEY STAKEHOLDERS IN BUYING PROCESS
  5.4.2 BUYING CRITERIA
5.5 VALUE CHAIN ANALYSIS
5.6 ECOSYSTEM ANALYSIS
5.7 KEY CONFERENCES AND EVENTS, 2024–2025
5.8 PATENT ANALYSIS
  5.8.1 METHODOLOGY
  5.8.2 DOCUMENT TYPES
  5.8.3 PUBLICATION TRENDS
  5.8.4 INSIGHTS
  5.8.5 JURISDICTION ANALYSIS
  5.8.6 TOP APPLICANTS
5.9 TRADE ANALYSIS
  5.9.1 IMPORT SCENARIO (HS CODE 8424)
  5.9.2 EXPORT SCENARIO (HS CODE 8424)
5.10 IMPACT OF AI
5.11 REGULATORY LANDSCAPE
  5.11.1 REGULATORY BODIES, GOVERNMENT AGENCIES, AND OTHER ORGANIZATIONS
  5.11.2 REGULATIONS/STANDARDS ON ELECTRIC VEHICLE (EV) BATTERIES
  5.11.3 EUROPE AND US REGULATIONS ON LITHIUM-ION BATTERY PRODUCTION
  5.11.4 REGULATIONS ON BATTERIES AND ACCUMULATORS
  5.11.5 REGULATIONS ON TRANSPORTATION OF LITHIUM-ION BATTERIES
5.12 MACROECONOMIC INDICATORS
  5.12.1 GLOBAL GDP TRENDS
  5.12.2 GLOBAL VEHICLE PRODUCTION STATISTICS
5.13 TECHNOLOGY ANALYSIS
  5.13.1 KEY TECHNOLOGIES
    5.13.1.1 High-throughput spray pyrolysis system
    5.13.1.2 Advanced atomization techniques
  5.13.2 COMPLEMENTARY TECHNOLOGIES
    5.13.2.1 Plasma-assisted spray pyrolysis
5.14 PRICING ANALYSIS
  5.14.1 AVERAGE SELLING PRICE TREND, BY REGION
  5.14.2 INDICATIVE PRICING ANALYSIS OF KEY PLAYERS, BY DEVICE TYPE
  5.14.3 INDICATIVE PRICING ANALYSIS OF KEY PLAYERS, BY END-USE INDUSTRY
5.15 INVESTMENT AND FUNDING SCENARIO
5.16 CASE STUDY ANALYSIS
  5.16.1 HOLMARC OPTO-MECHATRONICS HELPED WAAREE ENERGIES TACKLE CHALLENGES IN ACHIEVING CONSISTENT AND UNIFORM DEPOSITION
OF TCO LAYERS ACROSS LARGE GLASS SUBSTRATES
5.17 TRENDS/DISRUPTIONS IMPACTING CUSTOMER BUSINESS

6 SPRAY PYROLYSIS MARKET, BY PROCESS

6.1 INTRODUCTION
6.2 SLOW PYROLYSIS
6.3 FAST PYROLYSIS
6.4 FLASH PYROLYSIS

7 SPRAY PYROLYSIS MARKET, BY DEVICE TYPE

7.1 INTRODUCTION
7.2 ULTRASONIC SPRAY PYROLYSIS SYSTEM
  7.2.1 POTENTIAL TO REVOLUTIONIZE THIN FILM PRODUCTION TO DRIVE MARKET
7.3 HIGH THROUGHPUT SPRAY PYROLYSIS SYSTEM
  7.3.1 INCREASING APPLICATIONS IN SOLAR AND ELECTRONICS SYSTEMS
TO BOOST DEMAND
7.4 FLAME-ASSISTED SPRAY PYROLYSIS SYSTEM
  7.4.1 GROWING DEMAND FROM VARIOUS END-USE INDUSTRIES
TO DRIVE MARKET
7.5 VACUUM SPRAY PYROLYSIS SYSTEM
  7.5.1 SURGING USE IN SOLAR CELLS AND SENSORS TO BOOST MARKET GROWTH

8 SPRAY PYROLYSIS MARKET, BY APPLICATION

8.1 INTRODUCTION
8.2 THIN & THICK FILM DEPOSITION
  8.2.1 RISING APPLICATIONS IN TRANSISTORS AND DIODES TO DRIVE MARKET
8.3 NANOPARTICLE SYNTHESIS
  8.3.1 INCREASING DEMAND FROM MEDICAL SECTOR TO DRIVE MARKET
8.4 OTHER APPLICATIONS

9 SPRAY PYROLYSIS MARKET, BY END-USE INDUSTRY

9.1 INTRODUCTION
9.2 ENERGY & UTILITIES
  9.2.1 GLOBAL TRANSITION TO RENEWABLE ENERGY TO DRIVE SEGMENT
    9.2.1.1 Solar panels
    9.2.1.2 Batteries
    9.2.1.3 Fuel cells
    9.2.1.4 Other energy & utilities industries
9.3 ELECTRONICS & SEMICONDUCTORS
  9.3.1 RAPID ADVANCEMENTS IN MINIATURIZATION AND FUNCTIONALITY
TO BOOST DEMAND
    9.3.1.1 Sensors & detectors
    9.3.1.2 Optoelectronics
    9.3.1.3 Transistors
    9.3.1.4 Semiconductor devices & integrated circuits (ICs)
    9.3.1.5 Other electronics & semiconductors industries
9.4 CHEMICALS & PETROCHEMICALS
  9.4.1 HIGH USE TO MANUFACTURE HIGH-PURITY NANOPARTICLES AND COATING PRECURSORS TO DRIVE MARKET
    9.4.1.1 Specialty chemicals production
    9.4.1.2 Polymer manufacturing
9.5 PHARMACEUTICAL & BIOTECHNOLOGY
  9.5.1 INCREASING DEMAND FOR ACTIVE PHARMACEUTICAL INGREDIENTS
TO DRIVE MARKET
9.6 OTHER END-USE INDUSTRIES

10 SPRAY PYROLYSIS MARKET, BY REGION

10.1 INTRODUCTION
10.2 NORTH AMERICA
  10.2.1 US
    10.2.1.1 Booming solar energy industry to drive market
  10.2.2 CANADA
    10.2.2.1 High investments in battery sector to boost market growth
  10.2.3 MEXICO
    10.2.3.1 Expansion of solar and EV industries to drive market
10.3 EUROPE
  10.3.1 GERMANY
    10.3.1.1 High growth of solar industry to drive market
  10.3.2 UK
    10.3.2.1 Government-led support and high investments in energy and
utilities industries to drive market
  10.3.3 FRANCE
    10.3.3.1 Rising investments in renewable energy, battery manufacturing,
and EV production to drive market
  10.3.4 ITALY
    10.3.4.1 Booming solar industry to drive market
  10.3.5 SPAIN
    10.3.5.1 Renewable energy ambitions, EV market growth, and surge in
battery demand to drive market
  10.3.6 REST OF EUROPE
10.4 ASIA PACIFIC
  10.4.1 CHINA
    10.4.1.1 Industrial expansion and government-led initiatives promoting sustainable practices to propel market
  10.4.2 JAPAN
    10.4.2.1 Growing electronics industry to drive market
  10.4.3 INDIA
    10.4.3.1 Strong demand from renewable energy, battery storage, and electronics industries to drive market
  10.4.4 SOUTH KOREA
    10.4.4.1 High battery production and growing EV market to drive market
  10.4.5 REST OF ASIA PACIFIC
10.5 MIDDLE EAST & AFRICA
  10.5.1 GCC COUNTRIES
    10.5.1.1 Saudi Arabia
      10.5.1.1.1 Significant industrial growth and government-led initiatives related to renewable energy to drive market
    10.5.1.2 UAE
      10.5.1.2.1 Expansion plans related to clean energy and sustainable transportation to drive market
    10.5.1.3 Rest of GCC countries
  10.5.2 SOUTH AFRICA
    10.5.2.1 Rising demand for advanced battery materials to boost
market growth
  10.5.3 REST OF MIDDLE EAST & AFRICA
10.6 SOUTH AMERICA
  10.6.1 BRAZIL
    10.6.1.1 Expanding automotive industry to drive market
  10.6.2 ARGENTINA
    10.6.2.1 Growing solar industry to drive market
  10.6.3 REST OF SOUTH AMERICA

11 COMPETITIVE LANDSCAPE

11.1 OVERVIEW
11.2 KEY PLAYER STRATEGIES/RIGHT TO WIN
11.3 REVENUE ANALYSIS
11.4 MARKET SHARE ANALYSIS
11.5 COMPANY VALUATION AND FINANCIAL METRICS
11.6 BRAND/PRODUCT COMPARISON ANALYSIS
11.7 COMPANY EVALUATION MATRIX: KEY PLAYERS, 2023
  11.7.1 STARS
  11.7.2 EMERGING LEADERS
  11.7.3 PERVASIVE PLAYERS
  11.7.4 PARTICIPANTS
  11.7.5 COMPANY FOOTPRINT: KEY PLAYERS, 2023
    11.7.5.1 Company footprint
    11.7.5.2 Application footprint
    11.7.5.3 End-use industry footprint
    11.7.5.4 Region footprint
11.8 COMPANY EVALUATION MATRIX: STARTUPS/SMES, 2023
  11.8.1 PROGRESSIVE COMPANIES
  11.8.2 RESPONSIVE COMPANIES
  11.8.3 DYNAMIC COMPANIES
  11.8.4 STARTING BLOCKS
  11.8.5 COMPETITIVE BENCHMARKING: STARTUPS/SMES, 2023
    11.8.5.1 Detailed list of key startups/SMEs
    11.8.5.2 Competitive benchmarking of key startups/SMEs
11.9 COMPETITIVE SCENARIO
  11.9.1 OTHERS

12 COMPANY PROFILES

12.1 KEY PLAYERS
  12.1.1 MTI CORPORATION
    12.1.1.1 Business overview
    12.1.1.2 Products/Solutions/Services offered
    12.1.1.3 MnM view
      12.1.1.3.1 Key strengths/Right to win
      12.1.1.3.2 Strategic choices
      12.1.1.3.3 Weaknesses/Competitive threats
  12.1.2 SONO-TEK CORPORATION
    12.1.2.1 Business overview
    12.1.2.2 Products/Solutions/Services offered
    12.1.2.3 Recent developments
      12.1.2.3.1 Others
    12.1.2.4 MnM view
      12.1.2.4.1 Key strengths/Right to win
      12.1.2.4.2 Strategic choices
      12.1.2.4.3 Weaknesses/Competitive threats
  12.1.3 HOLMARC OPTO-MECHATRONICS LTD.
    12.1.3.1 Business overview
    12.1.3.2 Products/Solutions/Services offered
    12.1.3.3 MnM view
      12.1.3.3.1 Key strengths/Right to win
      12.1.3.3.2 Strategic choices
      12.1.3.3.3 Weaknesses/Competitive threats
  12.1.4 ACMEFIL ENGINEERING SYSTEMS PVT LTD.
    12.1.4.1 Business overview
    12.1.4.2 Products/Solutions/Services offered
    12.1.4.3 MnM view
      12.1.4.3.1 Key strengths/Right to win
      12.1.4.3.2 Strategic choices
      12.1.4.3.3 Weaknesses/Competitive threats
  12.1.5 ZHENGZHOU CY SCIENTIFIC INSTRUMENT CO., LTD.
    12.1.5.1 Business overview
    12.1.5.2 Products/Solutions/Services offered
    12.1.5.3 MnM view
      12.1.5.3.1 Key strengths/Right to win
      12.1.5.3.2 Strategic choices
      12.1.5.3.3 Weaknesses/Competitive threats
  12.1.6 HANSUN
    12.1.6.1 Business overview
    12.1.6.2 Products/Solutions/Services offered
    12.1.6.3 MnM view
  12.1.7 CHEERSONIC ULTRASONICS EQUIPMENTS CO., LTD.
    12.1.7.1 Business overview
    12.1.7.2 Products/Solutions/Services offered
    12.1.7.3 MnM view
  12.1.8 SIANSONIC
    12.1.8.1 Business overview
    12.1.8.2 Products/Solutions/Services offered
    12.1.8.3 MnM view
  12.1.9 NAVSON TECHNOLOGIES PVT. LTD.
    12.1.9.1 Business overview
    12.1.9.2 Products/Solutions/Services offered
    12.1.9.3 MnM view
  12.1.10 SHANGHAI HUASHAO INTELLIGENT EQUIPMENT CO., LTD.
    12.1.10.1 Business overview
    12.1.10.2 Products/Solutions/Services offered
    12.1.10.3 MnM view
12.2 OTHER PLAYERS
  12.2.1 PRIZMA
  12.2.2 SHENYANG KEJING AUTO-INSTRUMENT CO., LTD.
  12.2.3 XIAMEN TMAX BATTERY EQUIPMENTS LIMITED
  12.2.4 SONEAR INC.
  12.2.5 VB CERAMIC CONSULTANTS (VBCC)
  12.2.6 XIAMEN LITH MACHINE LIMITED
  12.2.7 PREMIER SOLUTIONS PTE. LTD.
  12.2.8 DAS INSTRUMENT AND SOLUTIONS
  12.2.9 CAPITAL LAB TECH
  12.2.10 INTEGRATED ENERGY ENGINEERING
  12.2.11 HANGZHOU POWERSONIC EQUIPMENT CO., LTD.
  12.2.12 RUBRODER GROUP
  12.2.13 RK ENGINEERING SERVICE
  12.2.14 WAVENXD TECHNOLOGIES PVT. LTD.
  12.2.15 PI-KEM

13 APPENDIX

13.1 DISCUSSION GUIDE
13.2 KNOWLEDGESTORE: MARKETSANDMARKETS’ SUBSCRIPTION PORTAL
13.3 CUSTOMIZATION OPTIONS
13.4 RELATED REPORTS
13.5 AUTHOR DETAILS


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