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Advanced Ceramics and Nanoceramic Powders

April 2019 | 144 pages | ID: ADCC7D82FD9EN
BCC Research

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REPORT SCOPE:

For the various advanced ceramic and nanoscale powder types (oxides, carbides, nitrides, borides), the report provides an analysis of the material types in each category along with processing technologies, properties, applications, suppliers, prices and markets.

The technologies utilized in current commercial advanced ceramic powders and nanoscale powders reviewed in the report are categorized as being chemical and vapor- or gas-phase methodologies. The bulk of the technologies used in commercial production, such as the precipitation and sol-gel methods, are chemical based.

The qualitative and quantitative determinations embodied in this report are a valuable contribution to the current knowledge of advanced and nanoscale ceramic powders and their processing techniques, applications and markets. This information would be useful to companies that are facing decisions about strategies for expansion or entering new business sectors.

REPORT INCLUDES:
  • 37 data tables and 23 additional tables
  • An overview of the global market for advanced ceramic and nanoceramic powders
  • Analyses of global market trends, with data from 2017 to 2018 and projections of CAGRs through 2023
  • Discussion of properties, advantages and disadvantages of the advanced ceramic and nanosized ceramic powders
  • Information on major issues related to the production and commercialization of advanced ceramic and nanosized ceramic powders.
  • Coverage of the technological and business issues related to the commercial production and use of advanced ceramic and nanoceramic powders
  • Quantification of advanced ceramic powders by their chemistry as oxides, carbides, nitrides, and borides
  • Profiles of major companies of the industry, including Aremco Products, Baikowski Group, Cotronics Corp., Electro Abrasives Corp. and Saint-Gobain Ceramics and Plastics
CHAPTER 1 INTRODUCTION

Reasons for Doing This Study
Study Goals and Objectives
Scope of Report
Intended Audience
Information Sources
Methodology
Geographic Breakdown
Analyst's Credentials
BCC Custom Research
Related BCC Research Reports

CHAPTER 2 SUMMARY AND HIGHLIGHTS

CHAPTER 3 MARKET AND TECHNOLOGY BACKGROUND

Advanced Ceramic Powder Manufacturing
New Fabrication Processes
Thermal Decomposition
Chemical Vapor Deposition (CVD)
Plasma Processes
Sol-Gel Techniques
Precipitation
Hydrothermal Synthesis
Emulsion Process
Laser Synthesis
Combustion Synthesis/Self-Propagating High-Temperature Synthesis
Combinatorially Discovered Materials
Powder Synthesis Comparison
Materials
Structural Ceramics
Electronic Ceramics
Ceramic Coatings
Chemical and Environmental Control Related
Medical Ceramics
Advanced Structural Ceramics
Monolithic Structural Ceramics
Ceramic Matrix Composites
Ceramic Coatings
Electronic Ceramics
Insulators
Substrates, IC Packages and Multichip Modules
Capacitors
Piezoelectric Ceramics
Advanced Batteries and Fuel Cells
Magnetic Ferrites
Superconductors
Chemical and Environmental-Related Ceramics
Ceramics for Medical Applications
Technical Issues
Particle Size
Rheology Control
Uniformity
Other Material Properties
End-User Industries
Companies
Output
Worldwide Market for Advanced and Nanoscale Ceramic Powders

CHAPTER 4 OXIDE POWDERS

Summary
Material Types
Alumina
Silica
Zirconia
Ferrites
Titanates
Beryllia
Mixed Complex Oxides
Synthesis and Powder Preparation
Alumina
Zirconia
Ferrites
Titanates
Superconductor Powders
Properties
Applications
Suppliers
Markets
Alumina
Beryllia
Prices
Markets
Zirconia
Prices
Markets
Titania and Titanates
Prices
Markets
Ferrites
Prices
Markets
Silica
Prices
Markets
Mixed Oxides
Prices
Markets
Overall Oxide Markets

CHAPTER 5 CARBIDE POWDERS

Material Types
Synthesis and Powder Preparation
Acheson Process for Silicon Carbide
Thermex Process
Electric Arc Process for Boron Carbide
Sol-Gel Technique
Polymer Pyrolysis
Gas-Phase Process
NIST Process
Production of Powders for Advanced Ceramics
Properties
Applications
Suppliers
Markets
Prices
Markets

CHAPTER 6 NITRIDE POWDERS

Material Types
Synthesis and Powder Preparation
Direct Nitridation
Carbothermal Reduction
Pyrolysis
Gas-Phase Reactions
Sol-Gel Techniques
Laser or Microwave Synthesis
Properties
Applications
Suppliers
Markets
Silicon Nitride
Aluminum Nitride
Boron Nitride
Overall Nitride Markets

CHAPTER 7 BORIDE POWDERS

Material Types
Synthesis and Powder Preparation
Properties
Applications
Titanium Diboride
Zirconium Diboride
Suppliers
Markets
Prices
Consumption

CHAPTER 8 NANOSCALE CERAMIC POWDERS

Material Types
Properties
Fabrication of Nanopowders
Gas-Phase Processing
Wet-Phase Processing
Mechanical Processing
Applications
Ceramic Filters
Superplastic Ceramics
Low Processing Temperature Components
Optical/Electrical
Ceramic-Ceramic Joining
Structural Ceramics Applications
Catalysts and Catalyst Supports
Ferrofluids
Sunscreens
Advanced Coatings
Medical
Suppliers
Products and Channels of Distribution
Market Leaders
Markets

CHAPTER 9 COMPANY PROFILES

ABCR GMBH & CO. KG
ACUMENTRICS CORP.
ADVANCED COMPOSITE MATERIALS LLC.
ALMATIS GMBH
ALTAIR NANOTECHNOLOGIES INC.
ALTEO NA LLC
ALUCHEM INC.
ALUMINUM COMPANY OF AMERICA (ALCOA)
AMSC
AREMCO PRODUCTS
ARGONIDE CORP.
BAIKOWSKI GROUP
BASF AG
BAYER AG
BLOOM ENERGY INC.
CABOT MICROELECTRONICS CORP.
CARBO CERAMICS
CATHAY PIGMENTS
C-E MINERALS
CERADYNE INC.
CERALOX DIVISION
CERAMATEC INC.
CERAMTEC GMBH
CHEMAT TECHNOLOGY INC.
COORSTEK INC.
CORNING INC.
COTRONICS CORP.
DA NANOMATERIALS
DEMETER TECHNOLOGIES
E.I. DUPONT DE NEMOURS & CO.
ELECTRO ABRASIVES CORP.
ELKEM SILICON MATERIALS
EVONIK INDUSTRIES, AG
FERRO CORP.
FERROTEC CORP.
FUJIFILM PLANAR SOLUTIONS LLC
FUJIMI CORP.
GELEST INC.
GFS CHEMICALS INC.
H.C. STARK GMBH
HADRON TECHNOLOGIES INC.
HOOSIER MAGNETICS INC.
INFRAMAT CORP.
INNOVA SUPERCONDUCTOR TECHNOLOGY CO., LTD.
INNOVNANO
ISHIHARA SANGYO KAISHA, LTD.
KENNAMETAL INC.
KYOCERA CORP.
MACH 1 INC.
MARKINTER CO.
MATERIALS MODIFICATION INC.
MATERION CORP.
MEL CHEMICALS
MER CORP.
MICRO ABRASIVES CORP.
MOMENTIVE PERFORMANCE MATERIALS INC.
MS TECHNOLOGY INC.
NANOCEROX
NANOGRAM CORP.
NANOPHASE TECHNOLOGIES INC.
NANOSYS CORP.
NEI CORP.
NEXTECH
NYACOL NANO TECHNOLOGIES INC.
OERLIKON METCO INC.
POWDER PROCESSING AND TECHNOLOGY
PQ CORP.
PRAXAIR SURFACE TECHNOLOGIES
PRAXAIR SURFACE TECHNOLOGIES INC.
PRIMET PRECISION MATERIALS INC.
READE ADVANCED MATERIALS
RIO TINTO ALCAN
SAINT-GOBAIN CERAMICS AND PLASTICS
SOLVAY
STEWARD ADVANCED MATERIALS
STREM CHEMICALS
STRYKER ORTHOBIOLOGICS
SCI ENGINEERED MATERIALS INC.
SUMITOMO CHEMICAL COMPANY LTD.
SUPERIOR GRAPHITE CO.
TOSOH CORP.
TRS TECHNOLOGIES INC.
UBE INDUSTRIES LTD.
UK ABRASIVES INC.
UMICORE
UNIMIN CORP.
UNITED STATES PRODUCTS CO.
US TECHNICAL CERAMICS
WASHINGTON MILLS ELECTRO MINERALS CORP.
YAGEO CORP.
ZIRCOA INC.
ZYP COATINGS INC.

LIST OF TABLES

Summary Table: Global Market for Advanced and Nanoscale Ceramic Powders, by Type, Through 2023
Table 1: Commonly Used Advanced Ceramic Material Families
Table 2: Plasma Synthesis of Ceramic Powders
Table 3: Advantages and Disadvantages of the Powder Synthesis Process
Table 4: Various Ceramic Materials Used in the Powder Synthesis Process
Table 5: Current and Potential Applications of Advanced Ceramic Materials
Table 6: Current and Potential Applications of Advanced Structural Ceramics
Table 7: Properties of Selected Commercial Alumina Ceramics
Table 8: Properties of Norzide YZ-110HS Tetragonal Zirconia Ceramics
Table 9: Fracture Toughness and Critical Flaw Sizes of Monolithic and Composite Ceramic Materials
Table 10: Properties of Monolithic Ceramics and Ceramic Composites
Table 11: Thermal Conductivity of Various Zirconia Ceramics
Table 12: General Applications for High-Performance Ceramic Coating Materials
Table 13: Representative Flame-and Plasma-Sprayed Materials, Melting or Softening Temperatures and Applications
Table 14: Ceramic Insulators and Their Properties
Table 15: Ceramic Substrate Materials and Their Properties
Table 16: Other Ceramic Substrate Materials for Electronics
Table 17: Dielectric Materials Used in the Formulation of Multilayered Ceramic Capacitors (Barium Titanate-based Ceramics)
Table 18: Characteristics of Various Fuel Cell Technologies
Table 19: Ceramic Powder End-User Industries, by Segment, 2017
Table 20: Global Market for Advanced Ceramic Components, Through 2023
Table 21: Global Market for Advanced and Nanoscale Ceramic Powders, by Application/Material, Through 2023
Table 22: Global Market Share of Advanced and Nanoscale Ceramic Powders, by Type, 2017-2023
Table 23: Global Market Share of Advanced and Nanoscale Ceramic Powders, by End Use, 2017-2023
Table 24: Global Market Share of Advanced and Nanoscale Ceramic Powders, by Country /Region, 2017-2023
Table 25: Major Suppliers of Advanced Oxide Ceramic Powders and Products
Table 26: Global Market for Ceramic Substrates, by Subsegment, Through 2023
Table 27: Global Market for Alumina Powder Used in Electronics, by Application, Through 2023
Table 28: Global Market for Alumina Powders Used in Structural Applications, Through 2023
Table 29: Global Market for Alumina Powders Used in Thermal Spray Applications, by Type, Through 2023
Table 30: Global Market for Oxide Powders Used in Membrane Applications, by Type, Through 2023
Table 31: Global Market for Oxide Powders Used in Ceramic Filters, by Type, Through 2023
Table 32: Global Market for Oxide Powders Used in Chemical Processing Catalyst Supports, by Type, Through 2023
Table 33: Global Market for Alumina Powders Used in Chemical Processing and Environmental Applications, Through 2023
Table 34: Global Market for Alumina Powders Used in Medical Applications, Through 2023
Table 35: Global Market for Alumina Powders Used in Advanced Ceramic Applications, Through 2023
Table 36: Global Market for Beryllia Powder Used in Ceramic Applications, Through 2023
Table 37: Global Market for Zirconia Powders Used in Advanced Ceramic Applications, Through 2023
Table 38: Global Market for Ceramic Capacitors and Barium Titanate Powders, Through 2023
Table 39: Global Market for Piezoelectric Ceramic Elements and Lead Zirconate Titanate Powders, Through 2023
Table 40: Global Market for Titanate Powder Used in Advanced Ceramic Applications, by Type, Through 2023
Table 41: Global Market for Hard Ferrite Permanent Magnets, Through 2023
Table 42: Global Market for Soft Ferrite Permanent Magnets, Through 2023
Table 43: Global Market for Hard and Soft Ferrite Powders, Through 2023
Table 44: Global Market for Silica Powder Used in Catalyst Supports, Through 2023
Table 45: Global Market for Mixed Oxide Powders Used in Advanced Ceramics, by Application, Through 2023
Table 46: Global Market for Oxide Ceramic Powders, by Application/Material, Through 2023
Table 47: Significant Suppliers of Carbide Powders for Advanced Ceramic Applications
Table 48: Global Market for Carbide Powders Used in Advanced Ceramics, by Application, Through 2023
Table 49: Suppliers of Nitride Powders Used in Advanced Ceramic Applications
Table 50: Global Market for Silicon Nitride Powders Used in Advanced Ceramics, by Application, Through 2023
Table 51: Global Market for Aluminum Nitride Powders Used in Advanced Ceramics, by Application, Through 2023
Table 52: Global Market for Boron Nitride Powders Used in Advanced Ceramics, by Application, Through 2023
Table 53: Global Market for Nitride Powders Used in Advanced Ceramics, by Application, Through 2023
Table 54: Suppliers of Boride Powders and Advanced Ceramics
Table 55: Global Market for Boride Powders Used in Advanced Ceramics, by Application, Through 2023
Table 56: Surface Area of Selected Oxide Nanopowders
Table 57: Actual and Potential Commercial Applications of Nanoceramic Powders
Table 58: Suppliers of Nanoceramic Powders and Products
Table 59: Global Market for Ceramic Nanopowders, by Application/Material, Through 2023

LIST OF FIGURES

Summary Figure: Global Market Share for Advanced and Nanoscale Ceramic Powders, 2017-2023
Figure 1: Schematic of DC Arc Plasma Furnace Developed by the Japan National Research Institute for Metals
Figure 2: Los Alamos RF Plasma
Figure 3: Flowchart of Emulsion Process for the Production of Barium Titanater
Figure 4: Ceramic Powder End-User Industries Share, by Segment, 2017
Figure 5: Comparison of the Conventional Slurry Process for Al2O3 Production and the Process Using Soluble Alkali Additives
Figure 6: Schematic for Production of Plasma Dissociated Zirconia
Figure 7: Flow Diagram of a spray Roaster of the Type Used in Commercial Ferrite Production
Figure 8: Steps to Synthesize BaTiO3
Figure 9: Process Flow for a Tungsten Carbide Facility
Figure 10: Sol-Gel Synthesis Chart
Figure 11: Global Market Share for Ceramic Nanopowders, by Application/Material, 2017-2023


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