Cement Manufacturing Plant Project Report: Industry Trends, Manufacturing Process, Machinery, Raw Materials, Cost and Revenue
IMARC’s latest study “Cement Manufacturing Plant Project Report: Industry Trends, Manufacturing Process, Machinery, Raw Materials, Cost and Revenue” provides a techno-commercial roadmap for setting up a cement manufacturing plant. The study, which has been done by one of the world’s leading research and advisory firms, covers all the requisite aspects of the cement industry. This ranges from macro overview of the market to micro details of the industry performance, processing and manufacturing requirements, project cost, project funding, project economics, expected returns on investment, profit margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who are planning to foray into the cement industry in any manner.
Key Questions Answered in This Report?
Key Questions Answered in This Report?
- What are the key success and risk factors in the cement industry?
- How has the cement market performed so far and how will it perform in the coming years?
- What is the structure of the cement industry and who are the key players?
- What are the various unit operations involved in a cement plant?
- What is the total size of land required for setting up a cement plant?
- What are the machinery requirements for setting up a cement plant?
- What are the raw material requirements and composition for setting up a cement plant?
- What are the utility requirements for setting up a cement plant?
- What are the manpower requirements for setting up a cement plant?
- What are the infrastructure costs for setting up a cement plant?
- What are the capital costs for setting up a cement plant?
- What are the operating costs for setting up a cement plant?
- What should be the pricing mechanism of cement?
- What will be the income and expenditures for a cement plant?
- What is the time required to break-even?
1 RESEARCH METHODOLOGY
2 EXECUTIVE SUMMARY
3 INTRODUCTION
4 CEMENT INDUSTRY ANALYSIS
4.1 Cement Industry: Key Success and Risk Factors
4.2 Global Cement Market
4.2.1 Current and Historical Market Trends
4.2.2 Market Breakup by Region
4.2.3 Market Forecast
4.3 Major Players
5 PROCESSING AND MANUFACTURING OF CEMENT
5.1 Cement Manufacturing Plant: Detailed Process Flow
5.2 Cement Manufacturing Plant: Various Types of Unit Operations Involved
6 PROJECT DETAILS, REQUIREMENTS AND COSTS INVOLVED
6.1 Land, Location and Site Development
6.2 Plant Layout
6.3 Plant and Machinery
6.4 Raw Materials
6.5 Utilities
6.6 Manpower
6.7 Other Capital Investments
7 CEMENT MANUFACTURING PLANT: LOANS AND FINANCIAL ASSISTANCE
8 CEMENT MANUFACTURING PLANT: PROJECT ECONOMICS
8.1 Capital Cost of the Project
8.2 Techno-Economic Parameters
8.3 Product Pricing
8.4 Income Projections
8.5 Expenditure Projections
8.6 Financial Analysis
2 EXECUTIVE SUMMARY
3 INTRODUCTION
4 CEMENT INDUSTRY ANALYSIS
4.1 Cement Industry: Key Success and Risk Factors
4.2 Global Cement Market
4.2.1 Current and Historical Market Trends
4.2.2 Market Breakup by Region
4.2.3 Market Forecast
4.3 Major Players
5 PROCESSING AND MANUFACTURING OF CEMENT
5.1 Cement Manufacturing Plant: Detailed Process Flow
5.2 Cement Manufacturing Plant: Various Types of Unit Operations Involved
6 PROJECT DETAILS, REQUIREMENTS AND COSTS INVOLVED
6.1 Land, Location and Site Development
6.2 Plant Layout
6.3 Plant and Machinery
6.4 Raw Materials
6.5 Utilities
6.6 Manpower
6.7 Other Capital Investments
7 CEMENT MANUFACTURING PLANT: LOANS AND FINANCIAL ASSISTANCE
8 CEMENT MANUFACTURING PLANT: PROJECT ECONOMICS
8.1 Capital Cost of the Project
8.2 Techno-Economic Parameters
8.3 Product Pricing
8.4 Income Projections
8.5 Expenditure Projections
8.6 Financial Analysis
LIST OF FIGURES
Figure 4 1: Global: Cement Consumption (in Million Tons), 2007-2014
Figure 4 2: Global: Cement Consumption: Breakup by Region (in %), 2014
Figure 4 3: Global: Cement Consumption Forecast (in Million Tons), 2015-2020
Figure 5 1: Cement Manufacturing Process: Conversion Rate of Products
Figure 5 2: Cement Manufacturing Process: Detailed Process Flow
Figure 5 3: Cement Manufacturing Plant: Various Types of Unit Operations Involved
Figure 6 1: Cement Manufacturing Plant: Proposed Plant Layout
Figure 8 1: Cement Manufacturing Plant: Breakup of Capital Costs (in %)
Figure 8 2: Cement Production: Breakup of Operating Costs (in %)
Figure 4 1: Global: Cement Consumption (in Million Tons), 2007-2014
Figure 4 2: Global: Cement Consumption: Breakup by Region (in %), 2014
Figure 4 3: Global: Cement Consumption Forecast (in Million Tons), 2015-2020
Figure 5 1: Cement Manufacturing Process: Conversion Rate of Products
Figure 5 2: Cement Manufacturing Process: Detailed Process Flow
Figure 5 3: Cement Manufacturing Plant: Various Types of Unit Operations Involved
Figure 6 1: Cement Manufacturing Plant: Proposed Plant Layout
Figure 8 1: Cement Manufacturing Plant: Breakup of Capital Costs (in %)
Figure 8 2: Cement Production: Breakup of Operating Costs (in %)
LIST OF TABLES
Table 4 1: Global: Cement Market: Production Capacities of Key Players (in Million Tons), 2014
Table 6 1: Cement Manufacturing Plant: Costs Related to Land and Site Development
Table 6 2: Cement Manufacturing Plant: Costs Related to Civil Works (in US$)
Table 6 3: Cement Manufacturing Plant: Costs Related to Crushing Unit Machinery (in US$)
Table 6 4: Cement Manufacturing Plant: Costs Related to Raw Mill Machinery (in US$)
Table 6 5: Cement Manufacturing Plant: Costs Related to Raw Meal Homogenizing Unit Machinery (in US$)
Table 6 6: Cement Manufacturing Plant: Costs Related to Clinker Unit Machinery (in US$)
Table 6 7: Cement Manufacturing Plant: Costs Related to Coal Powder Unit Machinery (in US$)
Table 6 8: Cement Manufacturing Plant: Costs Related to Cement Powder Milling Unit Machinery (in US$)
Table 6 9: Cement Manufacturing Plant: Costs Related to Cement Packaging Unit Machinery (in US$)
Table 6 10: Cement Manufacturing Plant: Summary of Machinery Costs (in US$)
Table 6 11: Cement Manufacturing Plant: Costs Related to Raw Materials (in US$)
Table 6 12: Cement Manufacturing Plant: Costs Related to Salaries and Wages (in US$)
Table 6 13: Cement Manufacturing Plant: Costs Related to Other Capital Investments (in US$)
Table 7 1: Details of Financial Assistance Offered by Financial Institutions
Table 8 1: Cement Manufacturing Plant: Capital Costs (in US$)
Table 8 2: Cement Manufacturing Plant: Techno-Economic Parameters
Table 8 3: Cement Manufacturing Plant: Income Projections (in US$)
Table 8 4: Cement Manufacturing Plant: Expenditure Projections (in US$)
Table 8 5: Cement Manufacturing Plant: Cash Flow Analysis Without Considering the Income Tax Liability
Table 8 6: Cement Manufacturing Plant: Cash Flow Analysis on Considering the Income Tax Liability
Table 4 1: Global: Cement Market: Production Capacities of Key Players (in Million Tons), 2014
Table 6 1: Cement Manufacturing Plant: Costs Related to Land and Site Development
Table 6 2: Cement Manufacturing Plant: Costs Related to Civil Works (in US$)
Table 6 3: Cement Manufacturing Plant: Costs Related to Crushing Unit Machinery (in US$)
Table 6 4: Cement Manufacturing Plant: Costs Related to Raw Mill Machinery (in US$)
Table 6 5: Cement Manufacturing Plant: Costs Related to Raw Meal Homogenizing Unit Machinery (in US$)
Table 6 6: Cement Manufacturing Plant: Costs Related to Clinker Unit Machinery (in US$)
Table 6 7: Cement Manufacturing Plant: Costs Related to Coal Powder Unit Machinery (in US$)
Table 6 8: Cement Manufacturing Plant: Costs Related to Cement Powder Milling Unit Machinery (in US$)
Table 6 9: Cement Manufacturing Plant: Costs Related to Cement Packaging Unit Machinery (in US$)
Table 6 10: Cement Manufacturing Plant: Summary of Machinery Costs (in US$)
Table 6 11: Cement Manufacturing Plant: Costs Related to Raw Materials (in US$)
Table 6 12: Cement Manufacturing Plant: Costs Related to Salaries and Wages (in US$)
Table 6 13: Cement Manufacturing Plant: Costs Related to Other Capital Investments (in US$)
Table 7 1: Details of Financial Assistance Offered by Financial Institutions
Table 8 1: Cement Manufacturing Plant: Capital Costs (in US$)
Table 8 2: Cement Manufacturing Plant: Techno-Economic Parameters
Table 8 3: Cement Manufacturing Plant: Income Projections (in US$)
Table 8 4: Cement Manufacturing Plant: Expenditure Projections (in US$)
Table 8 5: Cement Manufacturing Plant: Cash Flow Analysis Without Considering the Income Tax Liability
Table 8 6: Cement Manufacturing Plant: Cash Flow Analysis on Considering the Income Tax Liability
