Industrial Catalysts Market Research in Russia/CIS

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This report focuses on research of current market conditions of industrial catalysts in Russia and forecast of its development. The report consists of 7 chapters, contains 309 pages including 36 figures, 106 tables and annexes.

Methodologically, the work was carried out in two phases. In the first phase so-called 'desk' researches were carried out. We have analyzed multiple sources of information, first of all, data of state bodies - the Federal Service of State Statistics (FSSS of the Russian Federation), Federal Customs Service (FCS), statistics of domestic railage. In addition, we used the data of sectoral and regional press, annual and quarterly reports of companies, websites of enterprises, as well as scientific and technical literature.

In the second phase, interviews were conducted with manufacturers of catalysts in order to confirm the information, obtained at the first stage.

The introduction presents brief characteristics of the catalysts.

The first chapter of the report describes the classification of catalysts by application (oil refining, chemical, petrochemical, for gas purification, automotive catalysts (catalytic converters)) and chemical composition (metal, oxide, sulfide, organometallic, complex and so on).

In the second chapter of the report, information about the raw materials, necessary for production of catalysts, and its characteristics is presented. In addition, data on the main suppliers of raw materials are given.

The third chapter is devoted to the production of catalysts in Russia. This chapter presents mix of the produced catalysts. The statistical data on volumes of the catalysts manufacture in Russia for major producers are given, as well as estimates for companies that do not provide data to Goskomstat (FSSS). Also in this chapter a detailed description of 25 Russian manufacturers of catalysts and foreign companie, which have established in Russia its subsidiary companies for the production of catalysts, and major research organizations engaged in the development of technology and mix of the catalysts is provided.

In the fourth chapter of the report data on foreign trade operations in catalysts in Russia in 2001-2009, including export-import of catalysts, containing precious metals, are presented. In addition, a description of the major foreign company-suppliers of catalysts to Russia is given.

The fifth chapter presents data on import and export prices of various grades of catalysts in the 2001-2009.

In the sixth chapter of the report consumption of catalysts in Russia by end-uses is described. This chapter provides supply-demand balance of the product, describes sectoral structure of the consumption, shows the basic consumers, as well as the current position and prospects of the largest enterprise-consumers.

In the seventh chapter of the report forecast of development of Russian market of the catalysts for the period up to 2015 is presented.

The Annex includes addresses and contact data of enterprises producing and consuming catalysts.

Contents

INTRODUCTION

1. CLASSIFICATION OF CATALYSTS

1.1. Classification of catalysts by application
  1.1.1. Petroleum refining
  1.1.2. Production of sulfuric acid
  1.1.3. Ammonia production, commercial hydrogen
  1.1.4. Dehydrogenation of hydrocarbons
  1.1.5. Selective oxidation of hydrocarbons
  1.1.6. Hydrogenation of hydrocarbons
  1.1.7. Purification of gas emissions
  1.1.8. Neutralization of car exhaust
1.2. Classification of catalysts by chemical composition

2. RAW MATERIAL FOR PRODUCTION OF CATALYSTS, BASIC SUPPLIERS OF RAW MATERIALS AND THE SUPPLY FLOWS

3. CATALYST PRODUCTION IN RUSSIAN FEDERATION

3.1. Mix of catalysts produced in Russia
3.2. Dynamics of production of catalysts in Russian Federation in the years 2001-2009
3.3. Basic enterprise-producers of the catalysts in Russian Federation and their current position
  3.3.1. CJSC 'Novokuibyshevsk Petrochemical Company (Novokuibyshevsk, Samara Region)
  3.3.2. JSC 'Gazpromneft-Omsk Oil Refinery' (Omsk)
  3.3.3. LLC 'Salavat Catalyst Plant' (JSC 'Salavatnefteorgsintez') (Salavat, Bashkortostan)
  3.3.4. LLC 'Tekhmetall-2002' (CJSC 'Uraltehnogenmet') (Kirovgrad, Sverdlovsk Region)
  3.3.5. JSC 'Catalyst' (Novosibirsk)
  3.3.6. CJSC 'Catalyst' (Dorogobuzh, Smolensk Region)
  3.3.7. JSC 'Angarsk plant of catalysts and organic synthesis' (Angarsk, Irkutsk Region)
  3.3.8. CJSC 'Industrial Catalysts' (Ryazan)
  3.3.9. LLC ' Novokuibyshevsk Catalyst Plant (Novokuibyshevsk, Samara Region)
  3.3.10. CJSC 'Redkino Catalyst Plant (Redkino, Tver Region)
  3.3.11. CJSC 'Nizhny Novgorod Sorbents (Nizhny Novgorod)
  3.3.12. JSC 'Yekaterinburg Plant for processing of nonferrous metals' (Yekaterinburg)
  3.3.13. CJSC 'Samara Catalyst Plant' (village Novosemeykino, Samara Region)
  3.3.14. JSC 'Elizavetinsky Pilot Plant (Yekaterinburg)
  3.3.15. LLC 'Shchelkovo Catalyst Plant (Schyolkovo, Moscow Region)
  3.3.16. LLC 'NIAP-catalyst (Novomoskovsk, Tula Region)
  3.3.17. JSC 'Synthesis-Rubber (Sterlitamak, Bashkortostan)
  3.3.18. JSC N2 'Yarsintez' (Yaroslavl)
  3.3.19. LLC 'Tomskneftekhim' (Tomsk)
  3.3.20. JSC 'Kazanorgsintez' (Kazan, Tatarstan)
  3.3.21. CJSC 'Altaylyuminofor (Altai Territory)
  3.3.22. JSC ENPO Neorganika (Elektrostal, Moscow Region)
  3.3.23. JSC 'Ural Electrochemical Plant (Novouralsk, Sverdlovsk Region)
  3.3.24. LLC 'RosEco, Catalytic Converters' (Togliatti, Samara Region)
  3.3.25. JSC 'AvtoVAZagregat' (Togliatti, Samara Region)
3.4. Foreign companies, which established in Russia their subsidiary companies for the production of catalysts
3.5. Basic scientific organizations in Russia involved in the development of tech-nology and nomenclature of the catalysts

4. EXPORT AND IMPORT OF THE CATALYSTS IN RUSSIA

4.1. The volume of export and import of the catalysts in 2001-2009
4.2. Basic directions of export-import deliveries of the catalysts in 2001-2009
4.3. Basic foreign company-suppliers of catalysts to Russia
  4.3.1. W.R. Grace & Co (USA)
  4.3.2. BASF Catalysts (Germany), Engelhard Technologies (USA)
  4.3.3. Sud-Chemie (Germany)
  4.3.4. LLC 'Sud-Chemie Alvigo Ketelists Ukraine' ('ZKAK Ukraine) (Severodonetsk, Lugansk Region, Ukraine)
4.4. Dynamics of export and import prices on the catalysts
  4.4.1. Average export prices on the catalysts in 2001-2009
  4.4.2. Average import prices on catalysts in 2001-2009

5. CONSUMPTION OF THE CATALYSTS IN RUSSIA BY END-USES

5.1. Supply-demand balance of catalysts in Russia in 2001-2009
5.2. The structure of consumption of catalysts in Russia in 2009
5.3. Basic enterprise-consumers, their projects on the production development
  5.3.1. JSC 'Nizhnekamskneftekhim (Nizhnekamsk, Tatarstan Republic)
  5.3.2. LLC 'Gazprom Dobycha Astrakhan'”(Aksaraisky, Astrakhan Region)
  5.3.3. JSC 'Moscow Oil Refinery (Moscow)

6. RECYCLING OF USED CATALYSTS, INCLUDING THOSE WHICH CONTAIN PLATINUM GROUP METALS

6.1. CJSC 'Kyshtym `Electrolytic Plant (Kyshtym, Chelyabinsk Region)
6.2. JSC 'Priokskiy Nonferrous Metals Plant' (Kasimov, Ryazan Region)

7. FORECAST OF PRODUCTION AND CONSUMPTION OF CATALYSTS IN RUSSIA FOR THE PERIOD UP TO 2015

Annex 1: Contact information on Russian company-producers of catalysts
Annex 2: Address book of foreign company-producers of catalysts
Annex 3: Address Book of Russian enterprise-consumers of catalysts

LIST OF TABLES:

Table 1: Basic fields of application of catalytic processes in Russian industry
Table 2: Comparison of PR-51 catalyst with foreign counterparts
Table 3: Basic characteristics of reforming catalysts (the diameter of grains of 1.8-2.8 mm, average strength factor - 13 N / mm)
Table 4: Comparative analysis of the parameters of the production of formaldehyde by oxidation of methanol with various catalysts
Table 5: Basic types of catalyst systems for gas purification
Table 6: Basic types of raw materials for production of catalysts and their suppliers
Table 7: Mix and characteristics of catalysts produced in Russian Federation
Table 8: Chemical composition of alloys, used for the production of platinoid catalysts
Table 9: Characteristics of catalyst gauzes from 'Alloy № 1'
Table 10: Russian manufacturers of catalysts
Table 11: Production of catalysts by enterprises in 2001-2009, th. tonnes
Table 12: Specifications on catalysts IM-2201 and 'Nickel on kieselguhr,' produced by CJSC 'NNK'
Table 13: Supplies of raw materials to CJSC 'NNK' in 2006-2009, t
Table 14: Basic consumers of catalyst of production of CJSC 'NNK' in 2002-2009, t
Table 15: Specifications for oil refining catalysts, produced by JSC 'Omsk Oil Refinery'
Table 16: Supply of raw materials to JSC 'Omsk oil refinery in 2006-2009, t
Table 17: Supply of raw materials to LLC 'SkatZ' in 2002-2009, t
Table 18: Basic consumers of catalyst, manufactured by LLC 'SkatZ' ('Salavatnefteorgsintez') in 2002-2009, t
Table 19: Specifications on the catalyst of grade SVD (KD), produced by LLC 'Tekhmetall-2002' (TU (specificaions) 48-0323-6-90 with amendments 1.2.3)
Table 20: Basic consumers of catalysts of production of LLC 'Tekhmetall-2002 in 2001-2009, t
Table 21: Supplies of spent catalysts to LLC 'Tekhmetall-2002', t
Table 22: Supply of raw materials to the JSC 'Catalyst' (Novosibirsk) in 2002-2009, t
Table 23: Specifications on the catalyst of grade AOK-73-21, manufactured by - JSC 'Catalyst', Novosibirsk (TU (specificaions) 6-68-170-00)
Table 24: Palladium-containing catalysts, developed by JSC 'Catalyst' (Novosibirsk)
Table 25: Basic consumers of catalyst, manufactured by JSC 'Catalyst' (Novosibirsk) in 2001-2009, t
Table 26: Mix of catalysts produced by CJSC 'Catalyst' (Dorogobuzh)
Table 27: Supply of raw materials to CJSC 'Catalyst' (Dorogobuzh) in 2002-2009, t
Table 28: Basic consumers of catalyst, manufactured by CJSC 'Catalyst' (Dorogobuzh) in 2001-2009, t
Table 29: Mix of reforming and isomerization catalysts produced by JSC 'AZKiOS'
Table 30: Mix of hydrogenation catalysts, produced by JSC 'AZKiOS'
Table 31: Mix of catalysts for hydrotreating, hydrocracking, and hydrodealkylation produced by JSC 'AZKiOS'
Table 32: Mix of catalyst for chemical and petrochemical processes produced by JSC 'AZKiOS'
Table 33: Supply of raw materials to the JSC 'AZKiOS' in 2002-2009, t
Table 34: Basic consumers of catalyst, manufactured by JSC 'AZKiOS' in 2001-2009, t
Table 35: Prospective lines of development of JSC 'AZKiOS'
Table 36: Installations, using the catalysts, produced by CJSC ' Industrial Catalysts'
Table 37: Basic characteristics of the hydrogenation catalysts, produced by CJSC 'Industrial Catalysts'
Table 38: Basic consumers of catalyst, manufactured by CJSC 'Industrial Catalysts' in 2002-2009, t
Table 39: Supply of raw materials to CJSC 'Industrial Catalysts' in 2002-2009, t
Table 40: Supply of raw materials to the LLC 'NZK' in 2002-2009, t
Table 41: Mix of catalysts produced by CJSC 'Redkino Catalyst Plant”
Table 42: Characteristics of carriers for catalysts, produced by CJSC 'Redkino Catalyst Plant”
Table 43: Volume of supplies of aluminum-containing raw materials to the CJSC 'Redkino Catalyst Plant' in 2005-2009, t
Table 44: Basic country-consumers of catalyst, manufactured by CJSC 'Redkino Catalyst Plant' in 2002-2009, kg
Table 45: Processes developed and introduced at CJSC 'Nizhny Novgorod Sorbents'
Table 46: Grades of catalysts offered by CJSC 'Nizhny Novgorod Sorbents'
Table 47: Supply of raw materials to CJSC 'Nizhny Novgorod Sorbents” in 2002-2009, t
Table 48: Basic country-consumers of catalyst, manufactured by CJSC 'Nizhny Novgorod Sorbents', t
Table 49: Chemical composition of alloys, used for the manufacture of catalysts and entrapping gauzes at JSC 'EZ OTsM (major component)
Table 50: Specifications of package-catchers of JSC 'EZ OTsM'
Table 51: Range and volume of gauze manufacture for nitrogen industry
Table 52: Dynamics of average stock exchange prices on metals in 2007-2010, Rubles / g
Table 53: Basic consumers of catalyst, manufactured by CJSC 'Samara Plant of Catalysts' in 2004-2009, t
Table 54: Specifications for the catalysts of grade 5 SVS and SVS-V-4, manufactured by JSC 'Elizavetinsky pilot plant' ('EPP')
Table 55: Supply of raw materials to the 'Elizavetinsky pilot plant' in 2002-2006, t
Table 56: Basic consumers of catalyst, manufactured by LLC 'Elizavetinsky pilot plant', t
Table 57: Grades of catalysts produced by LLC 'Shchelkovo Catalyst Plant”
Table 58: Basic consumers of catalyst, manufactured by LLC 'Shchelkovo Catalyst Plant' in 2002-2009, t
Table 59: Supply of raw materials to the LLC 'Shchelkovo Catalyst Plant' in 2002-2009, t
Table 60: Grades of catalysts produced by LLC 'NIAP-Catalyst'
Table 61: Supply of raw materials to the LLC 'NIAP-Catalyst' in 2002-2009, t
Table 62: Basic consumers of catalyst, manufactured by LLC 'NIAP-Catalyst' in 2001-2009, t
Table 63: Grades of catalysts and volumes of production of JSC 'Synthesis-Rubber' in 2008-2009, t, bn.
Table 64: Supply of raw materials to the JSC 'Synthesis-Rubber' in 2002-2009, t
Table 65: Basic consumers of catalyst, manufactured by JSC 'Synthesis-Rubber' in 2002-2009, t
Table 66: Grades of catalysts developed by N2 'Yarsintez'
Table 67: Results of comparative tests (under identical conditions) of catalysts for isoamylene dehydrogenation
Table 68: Deliveries of the catalysts of foreign manufacturers to the JSC 'Kazanorgsintez' in 2006-2009, th. tonnes
Table 69: Supply of raw materials to CJSC 'Altaylyuminofor' in 2002-2009, t
Table 70: Basic consumers of catalyst, manufactured by CJSC 'Altaylyumino-form' in 2002-2009, t
Table 71: Supply of raw materials for UEKhK in 2002-2009 (import), t
Table 72: Exports of automotive catalysts by JSC 'UEKhK'
Table 73: Results of tests on toxicity of exhaust emission of cars VAZ and GAZ with autocatalysts (catalytic converters) of LLC 'RosEco”
Table 74: Structure of products manufactured by JSC 'AvtoVAZagregat' in the 2008-2009 (thousand rubles, %)
Table 75: Basic domestic developers of industrial catalysts
Table 76: Foreign trade in industrial catalysts in the Russian Federation in 2001-2009, th. tonnes *
Table 77: Foreign trade in catalysts containing metals of platinum group, in the Russian Federation in 2001-2009, t
Table 78: Foreign trade in catalytic converters in the Russian Federation in 2001-2009, t
Table 79: Exports of catalysts in their total volume of production in the Russian Federation in 2001-2009, th. tonnes, %
Table 80: Exports of catalysts by Russian enterprises in 2001-2009, t
Table 81: Basic country-consumer of Russian catalysts in 2001-2009, t
Table 82: Basic country-suppliers of catalysts to Russia in 2001-2009, th. tonnes
Table 83: Key Russian consumers of imported catalysts in 2005-2009, t
Table 84: Key manufacturers of catalysts, supplying them to Russia in 2001-2009, th. tonnes
Table 85: Basic Russian consumers of catalysts supplied by Grace company in 2001-2009, t
Table 86: Grades and characteristics of catalysts, supplied by Grace company in 2007-2009, t
Table 87: Basic Russian consumers of catalysts supplied by BASF and Engelhard Technologies in 2001-2009, t
Table 88: Volume of supplies of spent catalysts in 2001-2009, t
Table 89: Basic Russian consumers of catalysts supplied by Sud-Chemie in 2001-2009, t
Table 90: Mix of catalysts produced by LLC 'ZKAK Ukraine”
Table 91: Companies applying catalysts of 'ZKAK'
Table 92: Basic Russian consumers of catalysts produced by LLC 'ZKAK Ukraine' in 2001-2009, t
Table 93: Percentage of catalysts containing precious metals in total exports and imports (%) and the prices on these catalysts ($ / kg)
Table 94: Export and import prices for catalytic converters in 2001-2009, $ / kg
Table 95: Average export prices on the catalysts, supplied by Russian enterprises in 2001-2009, $ / kg
Table 96: Prices of foreign manufacturers of catalysts, supplying them to Russia in 2001-2009, $ / kg
Table 97: Average import prices for Russian consumers of the catalysts in 2005-2009, $ / kg
Table 98: Volumes of consumption of catalysts in Russia in 2001-2009, th. tonnes
Table 99: Volumes of consumption of oil refining and petrochemical catalysts, containing platinum group metals in Russia in 2001-2009, t
Table 100: Basic end-uses of catalysts, shares of imports in their consumption by processes, %
Table 101: Basic Russian consumers of catalysts in 2005-2009, t
Table 102: Conditions of the oxidation of ethylene by 'air' and 'oxygen' methods and characteristics of used silver catalysts
Table 103: Supply of catalysts to 'NKNKh' in 2002-2009, t
Table 104: Supply of catalysts to Gazprom Dobycha Astrakhan in 2002-2009, t
Table 105: Basic suppliers of catalysts to the JSC 'Moscow oil refinery' in 2004-2009, t
Table 106: Russian enterprises having capacities on processing of spent catalysts

LIST OF FIGURES:

Figure 1: Dynamics of production of catalysts in Russia in 2001-2009, th. tonnes
Figure 2: Dynamics of production of catalysts containing platinum group metals in Russia in 2001-2009, t
Figure 3: Dynamics of production of the catalyst IM-2201 in CJSC 'NNK' in 2000-2009, th. tonnes
Figure 4: Dynamics of production of catalysts (t) and volume of catalytic cracking of raw materials (mln t) in JSC 'Omsk oil refinery” in 2002-2009
Figure 5: Dynamics of production of catalysts by LLC SkatZ ('Salavatnefteorgsintez') in 2001-2009, t
Figure 6: Dynamics of production of catalysts by LLC “Tekhmetall-2002 'in 2001-2009, t
Figure 7: Dynamics of production of catalysts by JSC 'Catalyst' (Novosibirsk) in 2002-2009, t
Figure 8: Dynamics of production of catalysts by CJSC 'Catalyst' (Dorogobuzh) in 2001-2009, t
Figure 9: Production of catalysts by 'AZKiOS' in 2001-2009, t
Figure 10: Production of catalysts by CJSC 'Industrial Catalysts' in 2000-2009, t
Figure 11: Production of catalysts by LLC NZK in 2001-2009, t
Figure 12: Integrated Management of catalysts in OC Rosneft
Figure 13: Production of catalysts by CJSC 'Redkino Catalyst Plant' in 1999-2009, t
Figure 14: Production of catalysts by CJSC 'Nizhny Novgorod Sorbents' in 2001-2009, t
Figure 15: Dynamics of production of catalyst gauzes by 'Ez OTsM' in 2005-2009, t
Figure 16: Dynamics of production of catalysts by 'Elizavetinsky pilot plant' in 2001-2009
Figure 17: Dynamics of production of catalysts by 'Shchelkovo catalyst plant' in 2001-2009, t
Figure 18: Dynamics of production of catalysts by LLC “NIAP-catalyst' in 2002-2009, t
Figure 19: Dynamics of production of catalysts by JSC 'Synthesis-Rubber' in 2002-2009, t
Figure 20: Dynamics of production of catalysts by CJSC 'Altaylyuminofor' in 2002-2009, t
Figure 21: Production of catalytic converters by 'UEKhK in 1998-2009, thousand pieces
Figure 22: Structure of the United Institute of Catalysis of RAS SB
Figure 23: Dynamics of export-import deliveries of catalysts in the Russian Federation in 2001-2009, th. tonnes
Figure 24: Quarterly change in the volume of imports of the catalysts in the Russian Federation in 2004-2009, th. tonnes
Figure 25: Share of exports of catalysts in the volume of their production by Russian producers in 2004-2009, %
Figure 26: The exports of catalysts of the Russian Federation in 2001-2009, %
Figure 27: Structure of supplies of catalysts of production of Sud-Chemie to Russia by end-uses in 2009
Figure 28: Dynamics of export and import prices on the catalysts in 2001-2009, $ / kg
Figure 29: Patterne of consumption of catalysts in Russia in 2007, %
Figure 30: Production of sulfur by LLC Gazprom Dobycha Astrakhan in 1990-2009, tln t
Figure 31: Flow scheme of the Moscow Oil Refinery
Figure 32: Flow sheet of processing of catalysts at JSC Priokskiy Nonferrous Metals Plant '
Figure 33: Forecast of volumes of oil refining in Russia up to 2015, mln t
Figure 34: Forecast of production of synthetic rubber in the Russian Federation up to 2015, mln t
Figure 35: Forecast of production of ammonia in the Russian Federation up to 2015, mln t
Figure 36: Forecast of production of sulfur and sulfuric acid in Russia up to 2015, mln t Skip to top